Faculty Publications
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Item Magnetically induced electrodeposition of Zn-Ni alloy coatings and their corrosion behaviors(Elsevier B.V., 2013) Rao, V.R.; Bangera, K.V.; Hegde, A.C.The less magnetic features of Zn-Ni alloy compared to Fe-Ni and Fe-Co alloys made it interesting to develop them under the influence of applied magnetic field. In this regard, the effects of a magnetic field (B) applied in a direction parallel and perpendicular to the nominal current, during electrodeposition process of Zn-Ni alloy have been investigated by means of X-ray diffraction and EDX analysis. The modification of crystal orientation by superimposition of a varying magnetic field is studied for alloys of constant nickel content (8 a %.), deposited at optimal current density (j) of 3.0 A dm-2. The effect of magnetic field on crystallographic orientation and hence the corrosion behaviors of the coatings were studied. The preferential orientations (101) and (002) of the zinc phase and (330) ?-Ni 5Zn21 phase are always favored to exist with parallel and perpendicular magnetic field. The preferential (321) ?-Ni 5Zn21 orientation is found to be the characteristic of perpendicular magnetic field. Further, Zn (100) orientation is found to be non-responsive to the effect of parallel magnetic field. The coatings developed using perpendicular magnetic field is more corrosion resistant compare to that for parallel magnetic field. This is attributed to the additional (321) ?-Ni5Zn21 orientations. The changes in the phase structure of the coatings deposited at different magnetic field are attributed to the effect caused by the magnetic convection induced in the electrolytic solution, called MHD effect (magneto-hydrodynamic effect). The chemical composition of the alloy was found to be same in both natural and magnetically induced deposition due to constant Ni content in the bath. The variation in the surface morphology of the coatings was studied by scanning electron microscopy (SEM). The Zn-Ni alloy coating deposited at 0.8 T perpendicular B showed the highest corrosion resistance (with corrosion rate=0.26 × 10-2 mm y-1) compared to the one with no B (corrosion rate = 14.46 × 10-2 mm y-1). The improved corrosion resistance of the coatings was discussed in the light of magnetic field effect on crystallographic orientation. © 2013 Elsevier B.V. All rights reserved.Item Nanofabricated multilayer coatings of Zn-Ni alloy for better corrosion protection(2013) Rao, V.R.; Hegde, A.C.As an effort to increase the corrosion resistance of conventional monolayer Zn-Ni alloy coating, the multilayer Zn-Ni alloy coating have been done electrolytically on mild steel (MS), using gelatin and glycerol as additives. Multilayered, or more correctly composition modulated multilayer alloy (CMMA) coatings have been developed using square current pulse. Successive layers of alloys, in nanometric scale having alternately changing composition were fabricated by making the cathode current to cycle between two values, called cyclic cathode current densities (CCCD's). The coatings having different configuration, in terms of composition and thicknesses of individual layers were developed and their corrosion performances were evaluated by electrochemical methods. The corrosion rate (CR)'s were found to decrease drastically with progressive increase in number of layers (up to 300 layers), and then increased. The coating configurations have been optimized for best protection against corrosion. The CMMA Zn-Ni coating having 300 layers was found to be about 37 times more corrosion resistant than corresponding monolayer alloy, developed from same bath for same time. High protection efficacy of the coatings were attributed to alternate layers of alloys having different surface structure and composition, supported by Scanning Electron Microscopy (SEM) and X-Ray Diffraction (XRD) study, respectively. Optimization procedure has been explained, and results are discussed. © 2013 Pleiades Publishing, Ltd.Item Role of cadmium on corrosion resistance of Zn-Ni alloy coatings(Allerton Press Inc. journals@allertonpress.com, 2014) Rao, V.R.; Hegde, A.C.Cadmium (Cd) catalyzed Zn-Ni alloy plating has been accomplished galvanostatically on mild steel (MS) using gelatin and glycerol as additives. The effect of addition of Cd into Zn-Ni bath has been examined in terms of nickel (Ni) content and corrosion resistance of Zn-Ni-Cd ternary alloy coatings. The process and product of electrolysis under different concentrations of additives and Cd have been investigated by cyclic voltammetry (CV). The effects of current density (c.d.) on Ni content of the alloy have been studied by spectrophotometric method, supported by EDX analysis. The deposition has been carried out under different concentrations of Cd ranging from 0.004 to 0.1 M. The corrosion rates (CR) of Zn-Ni alloy coatings have been found to decrease drastically with addition of Cd. It has been also revealed that the CR of binary Zn-Ni alloy coatings decreased with the increase of Cd concentration only up to a certain optimal concentration, i.e., up to 0.02 M, and then remained unchanged. An effort to change the anomalous type of codeposition into normal one by changing the molar ratios of the metal ions, i.e. [Cd2+]/[Ni2+] as 0.01, 0.05 and 0.25 has remained futile. CV study demonstrated an important role of Cd in mutual depositions of Zn2+ and Ni2+ ions by its preferential adsorption, thus leading to the increased Ni content of the alloy. The bath composition and operating parameters have been optimized for deposition of bright and uniform Zn-Ni-Cd alloy coatings. Changes in the surface morphology and phase structure of Zn-Ni alloy coatings due to addition of Cd has been confirmed by Scanning Electron Microscopy (SEM) and X-Ray Diffraction (XRD) study respectively. Experimental investigations so as to identify the role of Cd in codeposition Zn-Ni alloy coatings have been carried out and the results are discussed. © 2014 Allerton Press, Inc.Item Magnetically induced codeposition of Ni-Cd alloy coatings for better corrosion protection(American Chemical Society service@acs.org, 2014) Rao, V.R.; Hegde, A.C.The effects of applied magnetic field, B (both parallel and perpendicular) during process of electrodeposition of Ni-Cd alloy coating on mild steel from a newly proposed electrolytic bath have been studied by using X-ray diffraction (XRD), energy-dispersive X-ray (EDX), and scanning electron microscopy (SEM) analysis. Both parallel and perpendicular B reduced the corrosion rates (CRs); however, the effect is more pronounced in case of perpendicular B. Progressive decrease of CR with increase in the intensity of B showed that corrosion protection efficacy bears close relation with changed composition and crystallographic orientation of the coatings. Under optimal condition, Ni-Cd coating deposited at 0.8 T (perpendicular) was found to be 35 times less corrosive than the conventional Ni-Cd coating (B = 0 T) deposited from the same bath for same time. The effect of B on thickness, microhardness, surface morphology, composition, and crystallographic orientation, and hence, the corrosion resistance of the coatings were analyzed in the light of magnetohydrodynamic (MHD) effect. © 2014 American Chemical Society.Item Inhibition effect of a new pyrimidine derivative on the corrosion of mild steel in hydrochloric acid solution(Allerton Press Incorporation journals@allertonpress.com, 2017) Shetty, P.B.; Suresha Kumara, T.H.; Mamatha, D.M.; Rao, V.R.; Hegde, A.C.The inhibition effect of a newly synthesized pyrimidine derivative, namely 3-(2-(4-(hydroxymethyl)-1H-1,2,3-triazol-1-yl)ethyl)-2-methyl-6,7,8,9-tetrahydropyrido[1,2-a]pyrimidin-4-one, on the corrosion of mild steel in 1.0 M HCl medium was investigated using the weight loss, the Tafel extrapolation technique and the AC impedance spectroscopy. The effect of the inhibitor concentration, temperature and concentration of the acid mixture media on the inhibitor action was also studied. It was observed that the anti-corrosion efficiency increases with an increase in the inhibitor concentration, but decreases with an increase in temperature. Thermodynamic parameters for the dissolution process were determined. The adsorption of the pyrimidine derivative on the mild steel surface was found to obey the Langmuir adsorption isotherm. © 2017, Allerton Press, Inc.