Faculty Publications
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Item Synergistic effect of gelatin and glycerol on electrodeposition of Zn-Ni alloy(2013) Rao, V.R.; Hegde, A.C.The use of organic compounds which improves corrosion resistance has attracted growing interest in electroplating technology. In this direction, this article presents the experimental results of electrodeposition of Zn-Ni alloy on mild steel (MS) from acid chloride bath using gelatin and glycerol as additives. The bath composition and operating parameters have been optimized by the conventional Hull cell method. The effect of gelatin and glycerol, individually and in combination on the deposition process, was identified by a cyclic voltammetry (CV) study at different scan rates. Bright deposition of Zn-Ni alloy was found at optimal current density (c.d.) due to the preferential deposition of gelatin and glycerol by controlling the Ni content of the alloy. The CV study demonstrated that alloy deposition is diffusion controlled when additives were used individually and is adsorption controlled when used in combination. Corrosion behaviors at different current densities (c.d.s) were evaluated by potentiodynamic polarization and electrochemical impedance (EIS) methods. The surface morphology and phase structure of the coatings were analyzed by field emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD) studies. The experimental results revealed that both gelatin and glycerol have synergistic effects in improving the electrocrystallization process and, hence, the corrosion stability of the coatings. At an optimal c.d. (3.0 A dm-2), the Zn-Ni alloy coating showed peak performance against corrosion with the least corrosion rate. Better corrosion protection at optimal c.d., which was attributed to specific Zn(101), ?-(411,330), and Zn(103) reflections, is evidenced by the XRD study. © 2013 The Minerals, Metals & Materials Society and ASM International.Item Nanofabricated multilayer coatings of Zn-Ni alloy for better corrosion protection(2013) Rao, V.R.; Hegde, A.C.As an effort to increase the corrosion resistance of conventional monolayer Zn-Ni alloy coating, the multilayer Zn-Ni alloy coating have been done electrolytically on mild steel (MS), using gelatin and glycerol as additives. Multilayered, or more correctly composition modulated multilayer alloy (CMMA) coatings have been developed using square current pulse. Successive layers of alloys, in nanometric scale having alternately changing composition were fabricated by making the cathode current to cycle between two values, called cyclic cathode current densities (CCCD's). The coatings having different configuration, in terms of composition and thicknesses of individual layers were developed and their corrosion performances were evaluated by electrochemical methods. The corrosion rate (CR)'s were found to decrease drastically with progressive increase in number of layers (up to 300 layers), and then increased. The coating configurations have been optimized for best protection against corrosion. The CMMA Zn-Ni coating having 300 layers was found to be about 37 times more corrosion resistant than corresponding monolayer alloy, developed from same bath for same time. High protection efficacy of the coatings were attributed to alternate layers of alloys having different surface structure and composition, supported by Scanning Electron Microscopy (SEM) and X-Ray Diffraction (XRD) study, respectively. Optimization procedure has been explained, and results are discussed. © 2013 Pleiades Publishing, Ltd.Item Role of cadmium on corrosion resistance of Zn-Ni alloy coatings(Allerton Press Inc. journals@allertonpress.com, 2014) Rao, V.R.; Hegde, A.C.Cadmium (Cd) catalyzed Zn-Ni alloy plating has been accomplished galvanostatically on mild steel (MS) using gelatin and glycerol as additives. The effect of addition of Cd into Zn-Ni bath has been examined in terms of nickel (Ni) content and corrosion resistance of Zn-Ni-Cd ternary alloy coatings. The process and product of electrolysis under different concentrations of additives and Cd have been investigated by cyclic voltammetry (CV). The effects of current density (c.d.) on Ni content of the alloy have been studied by spectrophotometric method, supported by EDX analysis. The deposition has been carried out under different concentrations of Cd ranging from 0.004 to 0.1 M. The corrosion rates (CR) of Zn-Ni alloy coatings have been found to decrease drastically with addition of Cd. It has been also revealed that the CR of binary Zn-Ni alloy coatings decreased with the increase of Cd concentration only up to a certain optimal concentration, i.e., up to 0.02 M, and then remained unchanged. An effort to change the anomalous type of codeposition into normal one by changing the molar ratios of the metal ions, i.e. [Cd2+]/[Ni2+] as 0.01, 0.05 and 0.25 has remained futile. CV study demonstrated an important role of Cd in mutual depositions of Zn2+ and Ni2+ ions by its preferential adsorption, thus leading to the increased Ni content of the alloy. The bath composition and operating parameters have been optimized for deposition of bright and uniform Zn-Ni-Cd alloy coatings. Changes in the surface morphology and phase structure of Zn-Ni alloy coatings due to addition of Cd has been confirmed by Scanning Electron Microscopy (SEM) and X-Ray Diffraction (XRD) study respectively. Experimental investigations so as to identify the role of Cd in codeposition Zn-Ni alloy coatings have been carried out and the results are discussed. © 2014 Allerton Press, Inc.Item Effect of induced magnetic field on electrocrystallization of Zn-Ni alloy and their corrosion study(Springer New York LLC journals@springer-sbm.com, 2014) Rao, V.R.; Hegde, A.C.Zn-Ni alloy coatings have been deposited galvanostatically on mild steel under the effect of induced magnetic field (B), using gelatin and glycerol as additives. The effect of field intensity (from 0.05 to 0.4 T) and direction (both parallel and perpendicular) on electrocrystallization process has been studied considering the magnetohydrodynamic effect. The corrosion behaviors of coatings, deposited under different conditions of B, were evaluated by electrochemical AC and DC methods. Under optimal condition of B (perpendicular), Zn-Ni coatings showed about 3 times less corrosion rate (CR) than the one developed under natural convection (B = 0 T), deposited from same bath for same duration. The significant decrease of CR was attributed to unique electrocrystallization process during deposition, favoring increased ?-Ni5Zn21 (321) and decreased ?-Ni 5Zn21 (330) phase. Progressive decrease of CR with increase of B showed that corrosion protection efficacy of the coatings bears close relation with their crystallographic orientations and surface topography, evidenced by XRD study and SEM analysis. The effect of B on thickness, microhardness, surface morphology, phase structure, and the corrosion resistance of coatings was analyzed and results were discussed. © ASM International.Item Magnetically induced codeposition of Ni-Cd alloy coatings for better corrosion protection(American Chemical Society service@acs.org, 2014) Rao, V.R.; Hegde, A.C.The effects of applied magnetic field, B (both parallel and perpendicular) during process of electrodeposition of Ni-Cd alloy coating on mild steel from a newly proposed electrolytic bath have been studied by using X-ray diffraction (XRD), energy-dispersive X-ray (EDX), and scanning electron microscopy (SEM) analysis. Both parallel and perpendicular B reduced the corrosion rates (CRs); however, the effect is more pronounced in case of perpendicular B. Progressive decrease of CR with increase in the intensity of B showed that corrosion protection efficacy bears close relation with changed composition and crystallographic orientation of the coatings. Under optimal condition, Ni-Cd coating deposited at 0.8 T (perpendicular) was found to be 35 times less corrosive than the conventional Ni-Cd coating (B = 0 T) deposited from the same bath for same time. The effect of B on thickness, microhardness, surface morphology, composition, and crystallographic orientation, and hence, the corrosion resistance of the coatings were analyzed in the light of magnetohydrodynamic (MHD) effect. © 2014 American Chemical Society.Item Inhibition effect of a new pyrimidine derivative on the corrosion of mild steel in hydrochloric acid solution(Allerton Press Incorporation journals@allertonpress.com, 2017) Shetty, P.B.; Suresha Kumara, T.H.; Mamatha, D.M.; Rao, V.R.; Hegde, A.C.The inhibition effect of a newly synthesized pyrimidine derivative, namely 3-(2-(4-(hydroxymethyl)-1H-1,2,3-triazol-1-yl)ethyl)-2-methyl-6,7,8,9-tetrahydropyrido[1,2-a]pyrimidin-4-one, on the corrosion of mild steel in 1.0 M HCl medium was investigated using the weight loss, the Tafel extrapolation technique and the AC impedance spectroscopy. The effect of the inhibitor concentration, temperature and concentration of the acid mixture media on the inhibitor action was also studied. It was observed that the anti-corrosion efficiency increases with an increase in the inhibitor concentration, but decreases with an increase in temperature. Thermodynamic parameters for the dissolution process were determined. The adsorption of the pyrimidine derivative on the mild steel surface was found to obey the Langmuir adsorption isotherm. © 2017, Allerton Press, Inc.