Faculty Publications
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Item Understanding the role of modeling and simulation in pyrolysis of biomass and waste plastics: A review(Elsevier Ltd, 2022) Ramesh, R.; Suriapparao, D.V.; Sankar Rao, C.S.; Kumar, T.H.The valorization of resources from biomass and plastic waste using thermochemical platforms is an innovative approach. Pyrolysis is thermochemical technology that is very effective in the production of fuels and chemical intermediates. It's conducted by conventional heating, solar heating, and microwave-controlled heating. Compared to conventional pyrolysis, microwave-assisted pyrolysis is more advantageous. The temperature distribution, mass transfer, and heat transfer rates depend on the operation mode through process parameters. The optimization of the pyrolysis process is crucial for scale-up. Computer-assisted modeling and simulation techniques help to develop suitable configurations and experimental methods for better efficiencies. Modeling allows the identification of optimum operating parameters and understanding of transportation mechanisms involved in pyrolysis. Modeling, simulation, and optimization are ideally suited to understanding and analyzing the complex stages of pyrolysis. This review provides insight into existing heat, mass, and momentum transfer models for pyrolysis. The effects of transport properties on pyrolysis are dealt with. © 2022 Elsevier LtdItem Understanding of synergy in non-isothermal microwave-assisted in-situ catalytic co-pyrolysis of rice husk and polystyrene waste mixtures(Elsevier Ltd, 2022) Sridevi, V.; Suriapparao, D.V.; Tukarambai, M.; Terapalli, A.; Ramesh, R.; Sankar Rao, C.S.; Gautam, R.; Moorthy, J.V.; Suresh Kumar, C.Rice husk (RH) and polystyrene (PS) wastes were converted into value-added products using microwave-assisted catalytic co-pyrolysis. The graphite susceptor (10 g) along with KOH catalyst (5 g) was mixed with the feedstock to understand the products and energy consumption. RH promoted the char yield (20–34 wt%) and gaseous yields (16–25 wt%) whereas PS enhanced the oil yield (23–70 wt%). Co-pyrolysis synergy induced an increase in gaseous yields (14–53 wt%) due to excessive cracking. The specific microwave energy consumption dramatically decreased in co-pyrolysis (5–22 kJ/g) compared to pyrolysis (56–102 kJ/g). The pyrolysis index increased (17–445) with the increase in feedstock quantity (5–50 g). The obtained oil was composed of monoaromatics (74%) and polyaromatics (18%). The char was rich in carbon content (79.5 wt%) and the gases were composed of CO (24%), H2 (12%), and CH4 (22%). © 2022 Elsevier LtdItem Effect of dry torrefaction pretreatment of the microwave-assisted catalytic pyrolysis of biomass using the machine learning approach(Elsevier Ltd, 2022) Ramesh, R.; Suriapparao, D.V.; Sankar Rao, C.S.; Sridevi, V.; Kumar, A.This study employs the Leave-One-Out cross-validation approach to build a machine-learning model using polynomial regression to predict pyro product yield through microwave-assisted pyrolysis of sawdust over KOH catalyst and graphite powder a susceptor. The determination of coefficient (R2) validates the developed models. All the developed models achieved a high prediction accuracy with R2 > 0.93, which signifies that the experimental values are in good agreement with the predicted one. The dependence of the catalyst loading and pretreatment temperature on dominating process parameters such as heating rate, pyrolysis temperature, susceptor thermal energy, and pyro products, namely bio-oil, biochar, and biogas, are explored. The yield of biochar is reduced; however, bio-oil and biogas are enhanced as the catalyst loading increased. On the other hand, increasing the temperature of pretreated sawdust decreased bio-oil and biogas yields while increasing biochar yields. Further, microwave conversion efficiency, and susceptor thermal energy increased with increased catalyst quantity and pretreatment temperatures of sawdust. It was observed that the average heating rate was increased by increasing the catalyst quantity while maintaining the same pyrolysis time until pretreatment temperatures of 150 °C were reached, after which the heating rate dropped due to the continuous microwave energy input to the system. © 2022 Elsevier LtdItem Synthesis of sustainable chemicals from waste tea powder and Polystyrene via Microwave-Assisted in-situ catalytic Co-Pyrolysis: Analysis of pyrolysis using experimental and modeling approaches(Elsevier Ltd, 2022) Suriapparao, D.V.; Sridevi, V.; Ramesh, R.; Sankar Rao, C.S.; Tukarambai, M.; Kamireddi, D.; Gautam, R.; Dharaskar, S.A.; Pritam, K.In the current study, catalytic co-pyrolysis was performed on waste tea powder (WTP) and polystyrene (PS) wastes to convert them into value-added products using KOH catalyst. The feed mixture influenced the heating rates (17–75 °C/min) and product formation. PS promoted the formation of oil and WTP enhanced the char formation. The maximum oil yield (80 wt%) was obtained at 15 g:5 g, and the maximum char yield (44 wt%) was achieved at 5 g:25 g (PS:WTP). The pyrolysis index (PI) increased with the increase in feedstock quantity. High PI was noticed at 25 g:5 g, and low PI was at 5 g:5 g (PS:WTP). Low energy consumption and low pyrolysis time enhanced the PI value. Significant interactions were noticed during co-pyrolysis. The obtained bio-oil was analyzed using GC–MS and a plausible reaction mechanism is presented. Catalyst and co-pyrolysis synergy promoted the formation of aliphatic and aromatic hydrocarbons by reducing the oxygenated products. © 2022 Elsevier LtdItem The role of solvent soaking and pretreatment temperature in microwave-assisted pyrolysis of waste tea powder: Analysis of products, synergy, pyrolysis index, and reaction mechanism(Elsevier Ltd, 2022) Talib Hamzah, H.; Sridevi, V.; Seereddi, M.; Suriapparao, D.V.; Ramesh, R.; Sankar Rao, C.S.; Gautam, R.; Kaka, F.; Pritam, K.This study focuses on microwave-assisted pyrolysis (MAP) of fresh waste tea powder and torrefied waste tea powder as feedstocks. Solvents including benzene, acetone, and ethanol were used for soaking feedstocks. The feedstock torrefaction temperature (at 150 °C) and solvents soaking enhanced the yields of char (44.2–59.8 wt%) and the oil (39.8–45.3 wt%) in MAP. Co-pyrolysis synergy induced an increase in the yield of gaseous products (4.7–20.1 wt%). The average heating rate varied in the range of 5–25 °C/min. The energy consumption in MAP of torrefied feedstock (1386 KJ) significantly decreased compared to fresh (3114 KJ). The pyrolysis index dramatically varied with the solvent soaking in the following order: ethanol (26.7) > benzene (25.6) > no solvent (10) > acetone (6). It shows that solvent soaking plays an important role in the pyrolysis process. The obtained bio-oil was composed of mono-aromatics, poly-aromatics, and oxygenated compounds. © 2022 Elsevier LtdItem The effect of torrefaction temperature and catalyst loading in Microwave-Assisted in-situ catalytic Co-Pyrolysis of torrefied biomass and plastic wastes(Elsevier Ltd, 2022) Ramesh, R.; Suriapparao, D.V.; Sankar Rao, C.S.; Sridevi, V.; Kumar, A.; Shah, M.In the current study, the effect of torrefaction temperatures (125–175 °C) and catalyst quantity (5–15 g) on co-pyrolysis of torrefied sawdust (TSD) and polystyrene (PS) are investigated to obtain value-added products. The role of torrefaction in co-pyrolysis of TSD: PS was analyzed to understand the product yields, synergy, and energy consumption. As the torrefaction temperature increases, oil yield (48.3–59.6 wt%) and char yield (24.3–29 wt%) increase while gas yield (27.4–11.4 wt%) decreases. Catalytic co-pyrolysis showed a significant level of synergy when compared to non-catalytic co-pyrolysis. For the conversion (%), a positive synergy maximum (-2.6) exists at a torrefaction temperature of 175 °C and 15 g of KOH catalyst. To develop the model, polynomial regression-based machine learning was used to predict pyrolysis product yields and energy usage variables. The developed models showed significant prediction accuracy (R2 > 0.98), suggesting the experimental values and the predicted values matched well. © 2022 Elsevier LtdItem A review on analysis of biochar produced from microwave-assisted pyrolysis of agricultural waste biomass(Elsevier B.V., 2023) Ramesh, R.; Surya, D.V.; Sankar Rao, C.S.; Yadav, A.; Sridevi, V.; Remya, N.Every year the agricultural product processing industries produce large quantities of agricultural waste biomass (AWB). Whose disposal has become a serious issue concerning solid waste management due to environmental and health issues. Microwave-assisted pyrolysis (MAP) is an intriguing technology for producing valuable products from waste feedstocks. AWB is converted into a valuable product like biochar by using MAP. The conversion of AWB into biochar by MAP is influenced by several factors such as type of feedstock, pyrolysis temperature, residence time, pressure, heating rate, susceptor, particle size, and microwave power. However, no review article is available to understand the role of MAP on biochar production from AWB. The current review focused on understanding the fundamentals of biochar production. It also reviews the challenges in producing biochar process by compatible, acceptable, and sustainable and its future directions to gain economic benefits even at small-scale applications. The generation of biochar from MAP and its uses in agriculture are discussed. The current review would address the knowledge gap and highlight the critical implications in biochar production and applications. © 2023 Elsevier B.V.Item Effective electronic waste valorization via microwave-assisted pyrolysis: investigation of graphite susceptor and feedstock quantity on pyrolysis using experimental and polynomial regression techniques(Springer, 2024) Mistry, C.; Surya, D.V.; Ramesh, R.; Basak, T.; Kumar, P.S.; Sankar Rao, C.S.; Gautam, R.; Sridhar, P.; Choksi, H.; Remya, N.Waste printed circuit board (WPCB) was subjected to microwave-assisted pyrolysis (MAP) to investigate the energy and pyrolysis products. In MAP, pyrolysis experiments were conducted, and the effects of WPCB to graphite mass ratio on three-phase product yields and their compositions were analyzed. In addition, the role of the initial WPCB mass (10, 55, and 100 g) and susceptor loading (2, 22, and 38 g) on the quality of product yield was also evaluated. By using design of experiments, the effects of graphite susceptor addition and WPCB feedstock quantity was investigated. A significant liquid yield of 38.2 wt.% was achieved at 38 g of graphite and 100 g of WPCB. Several other operating parameters, including average heating rate, pyrolysis time, microwave energy consumption, specific microwave power used, and product yields, were optimized for the MAP of WPCB. Pyrolysis index (PI) was calculated at the blending of fixed quantity WPCB (100 g) and various graphite quantities in the following order: 2 g (21) > 20 g (20.4) > 38 g (19.5). The PI improved by increasing the WPCB quantity (10, 55, and 100 g) with a fixed quantity of graphite. This work proposes the product formation and new reaction pathways of the condensable compounds. GC–MS of the liquid fraction from the MAP of WPCBs without susceptor resulted in the generation of phenolic with 46.1% relative composition. The addition of graphite susceptor aided in the formation of phenolic and the relative composition of phenolics was found to be 83.6%. The area percent of phenol increased from 42.8% (without susceptor) to 78.6% (with susceptor). Without a susceptor, cyclopentadiene derivative was observed in a very high composition (~ 31 area %). © The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2023.Item Effect of solvent pre-treatment on microwave assisted pyrolysis of Spirulina (Algal Biomass) and Ficus benghalensis (Lignocellulosic Biomass) for production of biofuels: comparative experimental studies(Springer Science and Business Media Deutschland GmbH, 2025) Varma, J.V.; Sridevi, V.; Musalaiah, M.; King, P.; Hamzah, H.T.; Tanneru, H.K.; Ramesh, R.; Malleswari, G.B.The study focuses on the comparison of microwave-assisted pyrolysis (MAP) of Spirulina, (algal biomass), and aerial roots of Ficus benghalensis (lignocellulosic biomass) as feedstocks for biofuel production. Solvent ethanol was used to pretreat feedstocks. The experiments were carried out using a microwave power of 450 W, considering both fresh and solvent-pretreated feedstocks. Solvent-pretreated Spirulina demonstrated a high bio-oil yield of 56.1 wt. % and a biochar yield of 13.5 wt. %, whereas for solvent-pretreated Ficus benghalensis, the corresponding yields were 35.4 wt. % and 12.3 wt.%. Both solvent-treated and fresh algal biomass feedstocks showed higher yields than lignocellulose biomass. Pre-treatment of feedstocks showed positive results on microwave energy consumption and pyrolysis index. The average heating values were 27.3 0C/min for pretreated Spirulina and 46.2 0C/min for pretreated Ficus benghalensis. Fourier Transform Infrared (FTIR) characterized the obtained bio-oils and biochar. The FTIR results indicated the presence of distinctive functional groups such as N=C=O, O=C=O, N-O, and S=O in MAP of Spirulina bio-oil, and C=C and C-I stretching in MAP of Ficus benghalensis bio-oil. The FTIR results for biochar were consistent across both feedstocks, showing common functional groups such as C-Cl, C=C, C-H, O-H, C-F, and S=O. However, in the case of Spirulina, an extra functional group, C=N, was also detected. Pre-treatment of microalgal biomass is essential for the maximal recovery of biofuel precursors packed inside the complex microalgal cell wall. It was concluded that pre-treatment is an efficient way to improve the yield and composition of bio-oil with low microwave power and short microwave irradiation time. Efforts are still required to develop an economical and environmentally benign pre-treatment approach to facilitate 100% biomass conversion to added-value products. © The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2024.Item Microwave assisted catalytic co-pyrolysis of banana peels and polypropylene: experimentation and machine learning optimization(Royal Society of Chemistry, 2025) Rajpurohit, N.S.; Sinha, S.; Ramesh, R.; Sankar Rao, C.; Harshini, H.The growing accumulation of agricultural and plastic waste poses serious environmental challenges, necessitating sustainable and efficient valorization strategies. This study investigates the microwave-assisted catalytic co-pyrolysis of banana peels and polypropylene, using graphite as a susceptor and potassium hydroxide as a catalyst. Experiments were conducted by varying biomass and plastic quantities and microwave power levels to study their effects on product yields and thermal performance. The process effectively converted waste materials into valuable products, with oil yield increasing with microwave power and optimized biomass-to-plastic ratios. The rate of mass loss and heating rate were found to significantly influence overall conversion efficiency. A support vector regression (SVR) model was developed to predict yields based on input parameters, achieving a coefficient of determination ranging from 0.81 to 0.99, which demonstrates the reliability of machine learning in capturing complex thermochemical behavior. 3D plots illustrated the nonlinear effects of process variables on yields. Fourier Transform Infrared Spectroscopy (FTIR) and X-ray Diffraction (XRD) analyses of char confirmed functional groups and crystalline phases, suggesting its suitability for applications like adsorbents or catalysts. Brunauer-Emmett-Teller (BET) analysis showed multilayer adsorption, while thermogravimetric analysis (TGA) highlighted distinct thermal degradation patterns of the feedstocks. These results affirm the promise of integrating experiments with ML for efficient waste-to-energy conversion. © 2025 The Royal Society of Chemistry.