Faculty Publications
Permanent URI for this communityhttps://idr.nitk.ac.in/handle/123456789/18736
Publications by NITK Faculty
Browse
Search Results
Item Heat flow at the casting/mold interface was assessed and studied during solidification of Al-Cu-Si (LM 21) alloy in preheated cast iron molds of two different thicknesses, coated with graphite and alumina based dressings. The casting and the mold were instrumented with thermocouples connected to a computer controlled temperature data acquisition system. The thermal history at nodal locations in the mold and casting obtained during experimentation was used to estimate the heat flux by solving the one-dimensional inverse heat conduction problem. The cooling rate and solidification time were measured using the computer-aided cooling curve analysis data. The estimated heat flux transients showed a peak due to the formation of a stable solid shell, which has a higher thermal conductivity compared with the liquid metal in contact with the mold wall prior to the occurrence of the peak. The high values of heat flux transients obtained with thin molds were attributed to mold distortion due to thermal stresses. For thin molds, assumption of Newtonian heating yielded reliable interfacial heat transfer coefficients as compared with one-dimensional inverse modeling. The time of occurrence of peak heat flux increased with a decrease in the mold wall thickness and increase in the casting thickness. © ASM International.(Casting/mold thermal contact heat transfer during solidification of Al-Cu-Si alloy (LM 21) plates in thick and thin molds) Prabhu, K.; Chowdary, B.; Venkataraman, N.2005Item A dimensional parameter for prediction of cooling performance of quenchants(ASTM International, 2014) Prabhu, K.; Ramesh, G.Computer aided cooling curve analysis was carried out during immersion quenching of ISO/DIS 9950 quench probe. Water, brine solutions, polymer solutions, mineral oils, and vegetable oils were used as quench media. The results showed that the quench medium used had a significant effect on the quench probe cooling curve parameters. An empirical correlation was proposed to predict the average cooling rate from surface tension, wetting angle, thermal conductivity, and kinematic viscosity of the quench medium. © 2014 by ASTM International.