Faculty Publications

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Multiscale Numerical Modeling of 2D C/C Composites Considering Pore Size Distribution
(American Society of Civil Engineers (ASCE), 2024) Vishnu, O.S.; Pavan, G.S.
This study proposes a multiscale numerical modeling procedure to evaluate the elastic properties of two-dimensional (2D) eight-harness satin woven carbon/carbon (C/C) composites. The multiscale modeling technique consists of analysis at the microlevel and mesolevel. In microscale analysis, a 3D representative volume element (RVE) of C/C composite with carbon fiber, pyrolytic carbon, and pores is considered. The microstructure of the C/C composite is analyzed using scanning electron microscope (SEM) images. Statistical characterization of pore distribution inside the C/C composite is performed, and different probability density functions are generated for pores' number, area, and aspect ratio inside the C/C composite. Carbon fibers and pores are inserted in the 3D RVE using the RSA algorithm. The size and shape of the pores inserted in 3D RVE are based on the probability density functions generated. Effective elastic properties of C/C composite at the microscale are computed by finite element analysis (FE) based homogenization and taken as input for the next level of homogenization. The RVE at mesoscale is modeled using the information from SEM images, and FE-based homogenization is performed to compute the effective elastic properties of 8HS woven C/C composite. The effective elastic properties obtained from the numerical study are validated with the results of the uniaxial tensile test performed on 2D C/C composite. The effect of fiber volume fraction, yarn volume fraction, and porosity on elastic properties of 2D 8HS woven C/C composite are also assessed and presented in this study. © 2024 American Society of Civil Engineers.
Numerical studies on modeling heterogeneity in elastic properties of 8HS woven C/C composites
(Taylor and Francis Ltd., 2025) Vishnu, O.S.; Pavan, G.S.; R, S.; Thomas, A.
The variation in fiber volume fraction and pores developed at the microscale during the manufacturing process is a source of heterogeneity in the elastic properties of woven Carbon/Carbon (C/C) composites. This study investigates the effect of heterogeneity on the elastic properties of Eight Harness Satin (8HS) woven C/C composites using a two-scale (micro–meso) finite element (FE) homogenization method. At the microscale, variations in fiber volume fraction and porosity are incorporated by generating 25 representative volume elements(RVEs) from the reconstructed CT scan images. The RVEs preserve the shape, size, orientation, and spatial distribution of pores that are present in the microstructure. The carbon fibers are virtually generated inside the 25 micro-RVEs using the random sequential adsorption (RSA) algorithm in accordance with the reconstructed microstructure of actual pores. At the mesoscale, the model incorporates warp and weft yarns embedded in a pyrolytic carbon matrix. Yarn heterogeneity is modeled by subdividing the meso RVE into smaller domains, each assigned elastic properties derived from the microscale RVEs. The degree of heterogeneity was varied using different combinations of the microscale RVEs to assign material properties. This approach effectively incorporates the randomness of the microstructure into the computation of the effective elastic properties of woven composites. The on and off-axis elastic properties of 8HS woven C/C composites are computed, and the results determined from the numerical study are compared with experimental tests conducted on 0° and 45° specimens. This study highlights the importance of fiber volume fraction and pores on material heterogeneity in accurately computing the elastic properties of 8HS woven C/C composites. © 2025 Taylor & Francis Group, LLC.
Insights into the influence of microstructure on strength and damage progression in carbon/carbon composites
(SAGE Publications Ltd, 2025) Vishnu, O.S.; Pavan, G.S.
Microstructural features influence the mechanical properties and damage progression in advanced materials like Carbon/Carbon (C/C) composites. This study proposes a finite element-based framework to analyze the damage mechanism in unidirectional C/C composites incorporating the effects of fiber arrangement, microstructural defects, and fiber-matrix interface. A 3D Representative Volume Element (RVE) is developed, which consists of carbon matrix, randomly distributed carbon fibers, and pores. The pores in the microstructure are modeled as ellipsoids of varying size, shape, and orientation. Separate stress-based failure criteria and fracture energy-based evolution laws are prescribed for fiber, matrix, and fiber-matrix interface. A user-defined material subroutine (UMAT) is developed in the finite element software Abaqus to implement the initiation and progression of damage in the composite constituents. The homogenized stress-strain response is computed under different loading conditions, namely longitudinal, transverse, in-plane shear, and out-of-plane shear loading. The variation of transverse tensile strength with porosity is also examined, highlighting the influence of pore volume fraction on the mechanical performance of the material. The proposed numerical model is validated through comparison with the Chamis analytical model and with numerical and experimental results from the literature. The proposed framework adopts detailed modeling strategies harnessing the power of computation and individual failure criterion-evolution laws for reliable simulation of damage and strength evaluation of composite materials, which are extensively used in advanced aerospace and engineering applications. © The Author(s) 2025

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