Faculty Publications

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  • Item
    Abrasive wear behavior of granite-filled glass-epoxy composites by SiC particles using statistical analysis
    (2011) Basavarajappa, .S.; Manjunath Yadav, S.M.; Kumar, S.; Arun, K.V.; Narendranath, S.
    This experimental investigation deals with the evaluation of abrasive wear behavior of Glass Epoxy (G-E) composites on pin-ondisc test rig. A plan of experiments, based on the Taguchi Design of Experiments, was performed to acquire data in controlled way. An orthogonal array and the analysis of variance were employed to investigate the percentage of contribution of various process parameters like sliding speed, applied load, sliding distance and their interactions affecting the abrasive wear volume loss of composites. The correlations between the various factors affecting the abrasive wear behavior of composites were obtained by using multiple linear regression equations. The obtained results indicate that applied load and sliding distance were the wear factors that have the highest physical as well as statistical influence on the abrasive wear behavior of both filled and unfilled G-E composites. A good agreement between the predicted and actual wear resistance was observed within±12%. © Taylor & Francis Group, LLC.
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    Experimental investigations on performance characteristics in wire electro discharge machining of Ti50Ni42.4Cu7.6 shape memory alloy
    (2013) Narendranath, S.; Manjaiah, M.; Basavarajappa, S.; Gaitonde, V.N.
    This article investigates the effect of pulse on time, peak current and pulse off time on wire electro discharge machining characteristics of Ti 50Ni42.4Cu7.6 shape memory alloy. A Ti 50Ni42.4Cu7.6 alloy was prepared by conventional tungsten arc melting. The machining experiments were performed as per Box-Behnken design on computer control wire electro discharge machining machine using molybdenum wire electrode. The relationships between the process parameters (pulse on time, peak current and pulse off time) and wire electro discharge machining responses (surface roughness and material removal rate) have been established using response surface methodology-based quadratic models. The analysis of variance has been employed to test the significance of the developed second-order mathematical models. The parametric analysis-based results reveal that low peak current with prolonged pulse on duration leads to reduced surface roughness. However, combination of low peak current with low pulse on time is beneficial for achieving better material removal rate for machining of shape memory alloy. © IMechE 2013.
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    Advanced machining of TiNiCo shape memory alloys for biomedical applications
    (ICE Publishing, 2019) Soni, H.; Ramesh, M.R.; Narendranath, S.
    Wire electro discharge machining (WEDM) is one of the most productive non-traditional machining processes. Complex shapes can be cut through the WEDM process. In the present study, attempts have been made to study the effects of various process parameters of WEDM such as pulse on time (Ton), pulse off time (Toff), servo voltage (SV), wire speed (WS) and servo feed (SF) on the material removal rate (MRR) and surface roughness (SR) for machining of TiNiCo shape memory alloys, traditionally used as bone staple material. Grey-relational-analysis-based entropy measurement methods were used for formulating a hybrid combination of optimisation methods, in order to investigate the input parameters of WEDM on the comprehensive performance of a bone staple material’s SR and MRR. Experiments were carried out by using response surface design (L-33), and the input parameters were ranked based on the grey relational grade. An experimental run was conducted using the optimal combination of input parameters of WEDM, which was obtained from the analysis. Ton of 125 µs, Toff of 42 µs, SV of 40 V, SF of 2180 machine units and WS of 4 m/min were obtained as the best combination of input process parameters for TiNiCo alloy. © 2019 ICE Publishing. All rights reserved.
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    Effects of Wire Electro-Discharge Machining Process Parameters on the Machined Surface of Ti 50 Ni 49 Co 1 Shape Memory Alloy
    (Springer Netherlands rbk@louisiana.edu, 2019) Soni, H.; Narendranath, S.; Ramesh, M.R.
    Wire electro-discharge machining is one of the advanced machining processes which can machine all conductive materials without changing their internal properties. Pulse on time and servo voltage are the most influential process parameters of wire electro-discharge machining. In the present study, attempts have been made to study the effects of these process parameters on the machined surface of Ti 50 Ni 49 Co 1 shape memory alloy by adopting a two process parameters experimental design approach. Cutting speed and surface roughness were considered as output parameters; surface crack density, microhardness and XRD analysis were carried out at the higher and lower values of these parameters. Higher surface crack density has been found at high values of cutting speed (125 ?s pulse on time and 20 V servo voltage) while it is lower at the lower value of cutting speed (105 ?s pulse on time and 60 V servo voltage). Moreover, a harder surface was found near the machined surface. By XRD analysis it was found that the crystal size of the WED machined surface was reduced at high T on and lower SV. © 2018, Springer Science+Business Media B.V., part of Springer Nature.
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    Optimization of measured mechanical characteristics of selective microwave hybrid heating processed Inconel 625/ SS 304 weldments using multi-objective JAYA algorithm coupled with multi-attributes decision making R-method
    (Elsevier B.V., 2025) Singha, B.; Kamble, D.L.; Sahu, R.K.; Narendranath, S.; Badiger, R.I.
    This work focuses on the joining of Inconel-625/SS-304 using selective microwave hybrid heating (SMHH) technique. Input power, filler powder particle size, separator, and susceptor size are considered for experimentation according to the Definitive Screening Design. The multi-objectives measured are UTS, FS, and microhardness. XRD results show the intermetallic/secondary phases, and FESEM micrographs show the metallurgical bonding occurs between base metal and filler. The joint and interface region had an average microhardness of 204 ± 10 HV and 342 ± 18 HV, respectively. The UTS and FS of the weldments measured to 550 MPa and 805 MPa. MOJAYA technique is utilized for multi-objective optimization, and R-method determined the optimal process parameters. The optimal process parameters found to 2.2 kW, 25 ?m powder, 120 grit and 0.804 mm separator. The confirmation test reveals UTS ? 566 MPa, FS ? 903 MPa, and microhardness ? 365 HV, which closely matched with predicted observations. © 2024 Elsevier Ltd