Faculty Publications
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Item Performance of alkali activated slag concrete mixes incorporating copper slag as fine aggregate(Elsevier Ltd, 2016) Mithun, B.M.; Narasimhan, M.C.In this present study, copper slag (CS) is proposed as an alternative to river sand as fine aggregate in alkali-activated slag concrete (AASC) mixes. The relative performance of alkali activated slag concrete mixes with CS as fine aggregate is compared to conventional Ordinary Portland Cement concrete (OPCC) mix in terms of their workability, strength and durability parameters. The results indicate that, AASC mixes with CS, as a replacement to sand upto 100% (by volume), show no marked loss in strength characteristics. AASC mixes with either sand or CS possess similar modulus of elasticity, lower total porosity, lesser water absorption and reduced chloride ion penetration as compared to OPCC. Strength-retention characteristics of AASC mixes with sand/CS on exposure to sulphate and acid-rich environment are also studied. Use of AASC mixes for structural application reduces carbon footprint, decreases water consumption and cost. Use of CS as fine aggregate reduces river sand consumption as an added benefit. © 2015 Elsevier Ltd. All rights reserved.Item An experimental investigation on self-compacting alkali activated slag concrete mixes(Elsevier Ltd, 2018) Manjunath, R.; Narasimhan, M.C.In present work, an attempt has been made to develop self-compacting, alkali activated slag concrete mixes, using steel slag sand as fine aggregate and EAF (Electric Arc Furnace) slag as coarse aggregate. The study investigates the properties such as compressive strength, splitting tensile strength and water absorption of these mixes. Development of Self-Compacting Alkali Activated Slag Concrete mixes (hereafter referred to as SCAASC mixes) was made with GGBFS (Ground Granulated Blast Furnace Slag) as the binder, with its content varying between 700 kg/m3 and 900 kg/m3 of fresh concrete. The net W/B (water to binder) ratio of the mixes was varied between a narrow 0.47 – 0.48 range. The alkaline solutions had Na2O percentages in the range 7 – 9%, but a constant activator modulus was maintained at 1.0 in all the mixes. In order to optimise the number of trial mixes to be tested, Taguchi's design of experiments methodology was adopted. A total of nine mixes were formulated using Taguchi orthogonal L9 array. Results showed the slump flow values for the mixes greater than 700 mm, with their L–Box ratios and V-Funnel values ranging between 0.90 and 0.95 and 9 – 11 s respectively, satisfying the EFNARC guidelines. Results also showed good compressive strengths (65–80 MPa), split-tensile strengths (2–4 MPa) and low water absorption values in the range of (2%–3%). The microstructural studies such as SEM, EDX and XRD analysis were also carried out, showing denser morphologies clearly indicating effective activation of slag by the alkaline solution. © 2018 Elsevier LtdItem Studies on development of high performance, self-compacting alkali activated slag concrete mixes using industrial wastes(Elsevier Ltd, 2019) Manjunath, R.; Narasimhan, M.C.; Umesh, K.M.; Kumar, S.; Bala Bharathi, U.K.In the present study, development of a class of High Performance Alkali Activated Slag Concrete mixes (hereafter referred to as HPAASC mixes) is discussed. These mixes are developed using three industrial wastes from Iron and Steel industry. While Ground granulated blast furnace slag (GGBFS) was used as the main binder, in the development of these HPAASC mixes, steel slag sand and Electric Arc Furnace slag (EAF slag) have been employed in the fine aggregate and coarse aggregate fractions of them. Higher flow characteristics, as those of self-compacting concrete mixes, as well as enhanced mechanical strength properties of these mixes are discussed in detail. The alkaline solutions used consist mixtures of sodium hydroxide and sodium silicate solutions, with a constant activator modulus (ratio of SiO2/Na2O) of one maintained in them. Taguchi’ design of experiments methodology was used to reduce the experimental efforts. The formulation of all the mixes developed herein was based on Taguchi's L-9 orthogonal array. Flow and strength properties of a set of nine mixes were used for performance evaluation purposes in an initial, calibration phase. Strength prediction equations were derived based on such results, the predictive capability of which were then assessed and ascertained with actual results of experiments on the next six new mixes, in the prediction phase. Test results indicated a higher flowability values for all the mixes (with slump flows greater than 700 mm), good filling and passing abilities, all satisfying the EFNARC (European Federation of Specialist Construction Chemicals and Concrete Systems) recommendations for SCC mixes. Higher compressive strengths (65–90 MPa), split-tensile strengths (4.8–5.3 MPa), flexural strengths (6.5–7 MPa), and Modulus of Elasticity (30.4–36.2 GPa) were observed along with lower water absorption values (2.1–2.7%) for all the HPAASC mixes tested herein. Microstructure studies were conducted on samples from the fractured surfaces of test specimens from different mixes, using advanced SEM, EDX and XRD analyses and the results are discussed. © 2018 Elsevier LtdItem Studies on high performance alkali activated slag concrete mixes subjected to aggressive environments and sustained elevated temperatures(Elsevier Ltd, 2019) Manjunath, R.; Narasimhan, M.C.; Umesha, K.M.In contemporary constructions, there is a continuous drive for enhancing the performances of concrete mixes, both green and as well as on hardened state. Again there are simultaneous efforts to take full advantage of all the various fast-track, state-of-art construction technologies, leading to early completion of efficient, economical and eco-friendly infrastructure projects. The present authors have developed a new class of high performance self-compacting, alkali activated slag concrete mixes (HPAASC) using three industrial by-products, all obtained from iron and steel industry and have evaluated them for their strength properties. While these HPAASC mixes have higher compressive strengths (about 70–90 MPa) and reasonable split-tensile and flexural strengths, they are also self-compacting in nature. In the present paper, the durability performance of this class of mixes on long-term exposure to aggressive environments like acids, sulphates and chlorides is discussed. Strength deteriorations of the standard test specimens subjected to 5% concentrated sulphuric acid solution and so also in 10% magnesium sulphate solution were monitored for a period of one year. The impermeability of the mixes against chloride-ions was evaluated using both Bulk diffusion test (BDT) and the Rapid chloride penetration test (RCPT). Further these mixes were also evaluated for their performance on exposure to sustained elevated temperatures in the range of 200–800 °C. All the specimens were further analysed for their microstructural studies. Results in the present study indicate that, all the HPAASC mixes exhibit better resistances to aggressive environments and sustained elevated temperatures as compared to the OPC-based reference concrete mix. © 2019 Elsevier LtdItem Bond strength characteristics of fly-ash admixed selfcompacting alkali activated concrete mixes(Associated Cement Companies Ltd. priti.saldanha@acclimited.com, 2020) Manjunath, R.; Narasimhan, M.C.; Suryanarayana, L.R.Bonding in any type of concrete plays a crucial role in the performance of reinforced concrete structures, which are profoundly determined by many factors such as concrete compressive strength, diameter, type and size of the bar along with length of embedment and confinement of concrete. Herein, an attempt has been made to develop fly-ash admixed self-compacting alkali activated slag concrete mixes cured under laboratory ambient conditions and to evaluate the bond strength characteristics using direct pull out test along with their bond stress-slip behaviour at the age of 28 and 56 days. These self-compacting alkali activated slag concrete mixes were developed using Fly-ash and GGBFS as the major principal binder. Naturally available river sand was used as the fine aggregate; 12.5 mm down size crushed granite chips (Jelly) constituted the coarse aggregate fractions in all these mixes. The alkaline solutions basically consisted of mixtures of sodium hydroxide flakes dissolved in the calculated quantity of water and mixed with the liquid sodium silicate solution. The experiments were planned based on Taguchi’s design of experiments methodology. A total of fifteen mixes were developed and evaluated for their flow ability characteristics as per the requirements of EFNARC guidelines along with compressive strength values at the age of 7, 14, 28 and 56 days. In an initial, calibration phase, bond strength characteristics of a set of nine mixes were utilized for performance evaluation purposes. Strength prediction equations were then derived on the basis of such results, whose predictive capacity was then evaluated and ascertained in the prediction phase with actual results of experiments on a set of three new mixes. Test results indicated higher flow ability characteristics for all the mixes satisfying the requirements as per the EFNARC guidelines. Higher compressive strengths values in the range of 46 – 85 MPa were obtained at the age of 56 days. Further acceptable bond strength values were obtained varying in the range of 8.0 – 14.5 MPa as compared to control OPC based reference concrete mix. © 2020, Associated Cement Companies Ltd.. All rights reserved.Item Flexural behavior of reinforced high performance self-compacting alkali activated slag concrete beams(Associated Cement Companies Ltd., 2020) Manjunath, R.; Prashanth, M.H.; Narasimhan, M.C.; Bala Bharathi, U.K.The present manuscript discusses the results of a series of tests conducted to study, in detail, the performance of reinforced, alkali activated slag concrete beams in terms of their flexural behavior. The present authors have developed and evaluated the performance of a new class of high-performance, self-compacting, alkali-activated slag concrete (HPAASC) mixes, using three industrial by-products, all from the iron and steel industry. While these HPAASC mixes have higher compressive strengths (around 70-90 MPa), reasonable splitting and flexural strengths along with moduli of elasticity, here, in this investigation, reinforced concrete beams made of these mixes are evaluated for their flexural performances in order to promote their applicability in large-scale infrastructural applications. Twelve under-reinforced concrete beams, were cast and were tested. Their flexural behaviors were experimentally evaluated in terms of loads at first crack, ultimate loads, strain-distributions, their load-deflection characteristics along with ductility values. Results of the present study indicate that, all the reinforced beams made of HPAASC mixes exhibit comparable flexural performances, as compared to that of beams cast with a reference OPC-based concrete mix, making a strong case for the possible application of these HPAASC mixes as structural elements in large-scale infrastructure projects. © 2020, Associated Cement Companies Ltd.. All rights reserved.Item Effects of fiber addition on performance of high-performance alkali activated slag concrete mixes: An experimental evaluation(Taylor and Francis Ltd., 2022) Manjunath, R.; Narasimhan, M.C.; Kumar, S.There is an ever-increasing awareness on issues connected with emission of high amounts of greenhouse gases from various industries, including that from the concrete construction industry. Performances of alternative binder systems including geopolymers and alkali activated slag concretes are being investigated in this context. There is again a continuous drive to enhance their performances, both when green and on getting hardened and so also, simultaneous efforts are being made to take advantage of all the various fast-track, state-of-art construction technologies, leading to efficient, eco-friendly and economical infrastructure projects. The present authors have developed and evaluated a new set of such alkali activated slag concrete mixes having self-compacting property, along with higher mechanical properties (hereafter referred to as HPAASC mixes) using three industrial by-products, all obtained from iron and steel industry. While these HPAASC mixes have higher compressive strengths (in the range of 70–90 MPa), reasonable split and flexural strengths and are self-compacting, they continue to be brittle just as other high strength concrete mixes. In order to improve their cracking behaviour during failure, either under mechanical loads or on exposure to higher temperatures, addition of increasing amounts of steel fibers in HPAASC mixes is contemplated. Hence in the present study, the attempt is to study the effect of incorporation of fibers (within a small range of 0.4 ? 0.8%) in the new class of high-performance, fibre reinforced. Self-compacting alkali-activated slag concrete mixes–(referred to as HFSASC hereafter). The present study evaluates the properties such as flow ability, compressive strength and flexural toughness performances for these mixes. Results in the present study indicate that, while all the HFSASC mixes exhibit satisfactory passing and flowing abilities specified as per EFNARC standards for self-compacting mixes, they exhibit enhanced toughness characteristics too. © 2020 Informa UK Limited, trading as Taylor & Francis Group.Item Multi-objective optimization of one-part alkali-activated mortar mixes using Taguchi-Grey relational analysis(Elsevier Ltd, 2024) Mahendra, K.; Narasimhan, M.C.; Bhanu Prakash, G.; Das, A.K.In the context of the contemporary emphasis on sustainability within the realm of construction, there is a notable surge in attention towards one-part alkali-activated (OP-AA) materials. This is primarily attributed to their enhanced performance and reduced carbon emissions as compared to conventional OPC-based concrete. In the present investigation, Taguchi and Taguchi- Grey relational analysis (GRA) methodologies were employed to execute the experimental design, involving three input parameters, each considered at three levels, to generate an L9 orthogonal array. An attempt was made to assess the impact of different parameters, such as ground granulated blast furnace slag (GGBFS) to fly ash (FA) ratio - (S/F), water-to-binder ratio - (W/B), and percentage of Na2O - (N), on the slump flow, setting time, and compressive strength characteristics and hence to optimize the proportions of the OP-AA mortar blends. The results revealed that optimum parameter levels for multi-objective optimization corresponded to S/F = 1, W/B = 0.45, and N = 5%. For these parameter levels specified, the corresponding values of slump flow, initial setting time, final setting time, and 28 days compressive strength were 208 mm, 285.4 min, 990.4 min, and 36.52 MPa, respectively. In addition, to gain insights into their mineral composition, morphology, and chemical bond characteristics, microstructural characterization such as X-ray diffraction (XRD), Field emission scanning electron microscope (FESEM), and Fourier transform infrared spectroscopy (FTIR) were also conducted on selected OP-AA mortar mixes. The microstructural examination unveiled the predominant formation of hydration products, such as C/N -A-S-H gels, in OP-AA mortar blends, resembling those found in conventional alkali-activated materials (AAMs). During the validation phase, an assessment was conducted by comparing the actual experimental results with the predicted values obtained through regression equations. The outcome of this comparison revealed that the proposed optimum mix parameter levels demonstrated the effectiveness of both the Taguchi and Taguchi-GRA approaches. © 2024 Elsevier Ltd