Faculty Publications
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Item Effect of O2, N2 and H2 on annealing of pad printed high conductive Ag-Cu nano-alloy electrodes(Institute of Physics Publishing helen.craven@iop.org, 2018) Manjunath, G.; Anusha, P.; Salian, A.; Gupta, B.; Mandal, S.In this study, annealing of pad printed Ag-Cu based conducting ink was studied in oxidizing, inert and reducing atmosphere to verify its oxidation dependent conductivity. Ag-Cu manually was formulated adopting polyol method; where silver nitrate and copper nitrate serve as initial metal precursors. Polyvinylpyrrolidone (PVP), ethylene glycol and sodium borohydride act as a stabilizer, solvent and reducing agent respectively. The nanoalloys were with an average particle size ?48 ±15 nm, capped with polyvinylpyrrolidone to avoid agglomeration and stable in non-polar solvents. Formation of nanoalloy, Ag 90 wt%-Cu 10 wt%, was verified through a peak shift in UV-visible spectroscopy, found at 470 nm along with Nelson-Relay curve fitting and x-ray photoelectron spectroscopy study. The calculated lattice parameter of nanoalloy ?4.034 Å, was in between pure silver and copper. The crystallite size was calculated using Debye-Scherrer, Williamson-Hall isotropic strain model and Halder-Wagner method. Electrode patterns were printed on a glass substrate by pad printing and were annealed under O2, N2 and H2 atmosphere to study the oxidation kinetics of copper. A maximum conductivity of -6.6 ×;105 S m-1 was observed in inert atmosphere annealing as the conductivity is solely depends on the oxidation of copper; appears with uttermost Cu0 and least Cu2+ in x-ray photoelectron spectroscopy. High conductive space required between manually and dispersion ink can have a potential application as an electrode in printed electronics. Further refinement of size of the nanopaticles by polyol method could help to obtain the effect of quantum confinement. © 2018 IOP Publishing Ltd.Item Low-temperature reducible particle-free screen-printable silver ink for the fabrication of high conductive electrodes(Springer New York LLC barbara.b.bertram@gsk.com, 2019) Manjunath, G.; Pujar, P.; Gupta, B.; Gupta, D.; Mandal, S.In this contribution, screen printing of aqueous based particle-free silver ink is addressed using combustion chemistry, where inks embody a redox mixture of silver nitrate and citric acid in the presence of a binder, sodium-carboxymethylcellulose. The exothermic reaction at ~ 176 °C results in the formation of pure silver. Screen-printing process is optimized for three different silver loadings (14%, 18% and 22%) in ink. In depth rheological study of the inks reveals thixotropic nature and the ink with 18% of silver possessing a viscosity of 328 Pa.s has a recovery rate of 84% at 110 s with a shear rate of 1 s?1. The deposited silver films (~ 3 µm thick) on both rigid-glass and flexible-polyamide substrates have shown an electrical conductivity of 4.2 × 106 S m?1 and 2.6 × 106 S m?1 respectively. Film adhesion on glass substrates categorized under 3B as per ASTM D-3359. Present screen-printed silver films find their application as a gate electrode in thin film transistors (TFTs). The TFTs comprising of indium zinc tin oxide–semiconductor and sodium ? -alumina dielectric with screen-printed silver as a gate electrode exhibited the saturation mobility, on:off ratio and threshold voltage of 0.88 cm2 V?1 s?1, 102 and ~ 0.3 V respectively. © 2019, Springer Science+Business Media, LLC, part of Springer Nature.Item A scalable screen-printed high performance ZnO-UV and Gas Sensor: Effect of solution combustion(Elsevier Ltd, 2020) Manjunath, G.; Pujari, S.; Patil, D.R.; Mandal, S.In the present study, scalable screen-printed Zinc Oxide (ZnO) based sensor was demonstrated to sense ultra-violet irradiation and gases such as ammonia (NH3), ethanol (C2H5OH), liquefied petroleum gas (LPG), chlorine (Cl2) and hydrogen sulphide (H2S). A facile solution combustion synthesis (SCS) route was adopted to synthesize high purity, homogeneous, nanocrystalline and highly reactive ZnO with favourable morphologies, microstructural parameters for the sensing performance using low-cost and less-violent fuels such as urea, citric acid and glycine. Fuel impacts on uniform particle size distribution, bond length, grain size, lattice strain enhanced the gas sensing potential in the synthesized powders. Films were fabricated by depositing synthesized powders on the glass substrate via screen printing approach using Na-carboxy methyl cellulose as a binder, water as a solvent and annealed at 500 °C for 2 h in ambient. Non-stoichiometric, phase pure and adhered thick films with optical band gap (3.17-3.25 eV) imparted gas sensing properties because of recombination of an electron-hole pair and intrinsic defects. ZnO films obtained from glycine-fuel system exposed to 100 ppm of NH3, C2H5OH, Cl2 and 50 ppm of H2S, exhibited good gas sensitivity of ~8, 5, 3 and 10 at an operating temperature of 50, 100, 200 and 100 °C respectively with a faster response and recovery speed. But, high sensitivity ~6 to 100 ppm of LPG at 350 °C in ZnO films from citric acid fuel-system. ZnO films obtained from glycine fuel system showed a high response to UV irradiation for exposing time of 90s. Low cost, high-performance sensor can be fabricated for the dual applications - alarming to prolonged exposure to harmful UV radiation and detection of a series of toxic and damaging gases. © 2019 Elsevier LtdItem A facile, low temperature spray pyrolysed tungsten oxide (WO3): an approach to antifouling coating by amalgamating scratch resistant and water repellent properties(Springer, 2020) Vardhan, R.V.; Kumar, S.; Mandal, S.In this study, a facile spray pyrolysed hydrophobic robust tungsten oxide (WO3) films were deposited at an annealing temperature of 400°C on inexpensive glass substrates, using clear and homogeneous precursor solution containing tungsten hexachloride and 2-methoxyethanol. The 10 and 15 times sprayed films were polycrystalline with the monoclinic crystal structure, uniform with the submicron-sized grain morphology (size ~320–420 nm), with an average surface roughness ranging from 12 to 17 nm and transparent above 60% in the visible region with a thickness of 380 and 550 nm, respectively. Elemental existence of tungsten and oxygen was recognized on the surface of the films possessing the highest lattice oxygen percentage of 91.1. Increment in the scratch hardness of the films with the number of sprays compared to uncoated glass was identified. The films were hydrophilic in nature (water contact angle <8°), converted to hydrophobic (>120°) by treating chemically with octadecyltrichlorosilane to form a self-assembled monolayer on the top and the hydrophobicity remained same (~120°) even after a year. These films with unique and combined properties of scratch hardness and hydrophobicity can serve in the potential application as antifouling coatings. © 2020, Indian Academy of Sciences.Item Ultra-sensitive clogging free combustible molecular precursor-based screen-printed ZnO sensors: a detection of ammonia and formaldehyde breath markers(Springer, 2021) Manjunath, G.; Pothukanuri, P.; Mandal, S.It is beneficial to develop the cost-effective, ultra-sensitive ZnO-based sensor for the rapid detection and quantification of the ammonia and formaldehyde breath markers under ambient conditions. Here, one-step solution route was adopted to formulate the aqueous combustible molecular precursor-based clogging free screen-printing ink consisting of zinc nitrate as an oxidizer, glycine as fuel, and eco-friendly binder sodium carboxymethylcellulose. The formulated precursor was deposited on the glass substrates via a screen-printing technique followed by annealing at different temperatures for an hour. Screen printed ZnO sensors processed at 500 °C with high crystallinity, less lattice distortion, low optical bandgap, and high concentration of donor defects showed remarkably high NH3 gas response ~ 336 and a moderate HCHO response ~ 16.4 towards the 5 ppm and 10 ppm of the respective gases. In addition it's LOD values is drawn as 0.6 ppm and 2.9 ppm for NH3 and HCHO gases, respectively, and exhibits superior selectivity towards ammonia. Faster diffusion of oxygen vacancies (Vo) in the smaller crystallites resulted expeditious sensor kinetics in the screen-printed sensor processed at 400 °C. Response and recovery time were recorded to be 50 s and 50 s to the 5 ppm of NH3, respectively. The crystallinity-dominant domain overcomes the adverse effect of larger grains on the gas response of screen-printed ZnO sensor processed at 500 °C. Robust, scalable, and cost-effective screen-printed ZnO conductometric sensors demonstrated here has a potential application in clinical diagnosis, and also in monitoring the NH3 and HCHO gases at low ppm-level. © 2021, The Author(s), under exclusive licence to Springer Science+Business Media, LLC part of Springer Nature.Item Tracing of Ammonia Gas by Solution-Combustion-Derived Pristine and Nb-Doped TiO2 Films: Beneficial Impact of Crystallinity and Adsorbed Oxygen on the Gas Response(Springer, 2023) Vardhan, R.V.; Manjunath, G.; Pothukanuri, P.; Mandal, S.The current work delivers room-temperature ammonia (NH3) gas-detectable pristine, Nb-doped TiO2 air- and vacuum-annealed films obtained through the solution-combustion process. Polycrystalline anatase crystal structured films without any dopant oxide phases were processed at 400°C on glass substrates. The crystallinity was higher in pristine films than in doped films; the morphological features were similar in all the films. The films were > 50% transparent, and the estimated optical energy band gap was greater in doped films than in pristine films. All the films detected NH3 gas (25 ppm to 100 ppm) at room temperature, and the gas response was highly dependent on the crystallinity and relative area fraction of adsorbed oxygen (% of OA). The vacuum-annealed pristine film exhibited a better gas response than the other films at all NH3 gas concentrations due to high crystallinity and % of OA (10.15%). The film demonstrated maximum gas response of ~16 towards 100 ppm of NH3 gas and displayed good selectivity. Even though the doping reduced the crystallite size from ~17 nm to ~9 nm, it also diminished the crystallinity of the films, which significantly impacted the deterioration of their gas response. © 2023, The Minerals, Metals & Materials Society.