Faculty Publications

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    A scalable screen-printed high performance ZnO-UV and Gas Sensor: Effect of solution combustion
    (Elsevier Ltd, 2020) Manjunath, G.; Pujari, S.; Patil, D.R.; Mandal, S.
    In the present study, scalable screen-printed Zinc Oxide (ZnO) based sensor was demonstrated to sense ultra-violet irradiation and gases such as ammonia (NH3), ethanol (C2H5OH), liquefied petroleum gas (LPG), chlorine (Cl2) and hydrogen sulphide (H2S). A facile solution combustion synthesis (SCS) route was adopted to synthesize high purity, homogeneous, nanocrystalline and highly reactive ZnO with favourable morphologies, microstructural parameters for the sensing performance using low-cost and less-violent fuels such as urea, citric acid and glycine. Fuel impacts on uniform particle size distribution, bond length, grain size, lattice strain enhanced the gas sensing potential in the synthesized powders. Films were fabricated by depositing synthesized powders on the glass substrate via screen printing approach using Na-carboxy methyl cellulose as a binder, water as a solvent and annealed at 500 °C for 2 h in ambient. Non-stoichiometric, phase pure and adhered thick films with optical band gap (3.17-3.25 eV) imparted gas sensing properties because of recombination of an electron-hole pair and intrinsic defects. ZnO films obtained from glycine-fuel system exposed to 100 ppm of NH3, C2H5OH, Cl2 and 50 ppm of H2S, exhibited good gas sensitivity of ~8, 5, 3 and 10 at an operating temperature of 50, 100, 200 and 100 °C respectively with a faster response and recovery speed. But, high sensitivity ~6 to 100 ppm of LPG at 350 °C in ZnO films from citric acid fuel-system. ZnO films obtained from glycine fuel system showed a high response to UV irradiation for exposing time of 90s. Low cost, high-performance sensor can be fabricated for the dual applications - alarming to prolonged exposure to harmful UV radiation and detection of a series of toxic and damaging gases. © 2019 Elsevier Ltd
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    Room-temperature detection of ammonia and formaldehyde gases by La xBa1?xSnO3?? (x = 0 and 0.05) screen printed sensors: effect of ceria and ruthenate sensitization
    (Springer Science and Business Media Deutschland GmbH, 2021) Manjunath, G.; Vardhan, R.V.; Praveen, L.L.; Pothukanuri, P.; Mandal, S.
    In the present work, gas sensing properties of the screen printed ceria and ruthenate-sensitized BaSnO3 (BSO) with La doping heterostructure sensors towards the detection of ammonia and formaldehyde gases at room temperature were studied. Adhered, porous screen printed films with different morphologies were obtained by depositing the LaxBa1?xSnO3?? (x = 0 and 0.05) powder particles prepared by the polymerized complex method. Ceria and ruthenate sensitization for screen printed LaxBa1?xSnO3?? (x = 0.05) film was processed through dip-coating in the 0.03 M aqueous solution of CeCl3 and RuCl3, respectively. La-doped BaSnO3 (LBSO) sensor with smaller crystallites, needle-like morphology and high concentration of oxygen vacancies exhibited superior gas response of 65 and 29 towards 50 ppm of ammonia and formaldehyde gases, respectively. Superabundant sensitization of ceria and ruthenate reduced the oxygen vacancy and structural open porosity in the LBSO sensor; therefore, the ammonia gas response was decreased from 65 to 14 and 3, respectively, whereas the formaldehyde gas response was reduced to less than 1/6th times the LBSO sensor. Limit of detection of LBSO sensors was estimated to be ~ 1 and ~ 2 ppm against ammonia and formaldehyde, respectively. The presence of fluorite structured phase ceria with high oxygen atoms storage capacity facilitates the rapid oxidization of analyte gases and caused the expeditious response (75 s) and recovery (60 s) in CeOx-sensitized LBSO sensor. This study might give a new insight into the development of doped and sensitized BSO-based gas sensors operating at ambient conditions. © 2021, The Author(s), under exclusive licence to Springer-Verlag GmbH, DE part of Springer Nature.
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    Detection of ethanol gas at room temperature by In2O3-based screen-printed films fabricated through particle-free aqueous solution combustible inks
    (Institute of Physics, 2024) Vardhan, R.V.; Praveen, L.L.; Manjunath, G.; Pothukanuri, P.; Seikh, A.H.; Alnaser, I.A.; Mandal, S.
    The current work investigates the room temperature ethanol gas detection capabilities of pristine, Sn-doped, Zn-doped, Sn & Zn co-doped In2O3-based screen-printed films, fabricated using particle-free aqueous solution combustible inks on glass substrates. The fabricated films were pure, polycrystalline with cubic bixbyite crystal structure, porous, and transparent (∼75 to 95%) in the visible range. Relatively high surface roughness was detected in pristine film than in doped films. Ethanol gas was detected by all the films at room temperature. Among all, the pristine film showed a relatively greater gas response at all concentrations of ethanol gas ranging from 25 ppm to 100 ppm. This superior gas response was attributed to comparatively greater oxygen vacancy concentration (OV/OL), relative area fraction of surface adsorbed oxygen (% of OA), and high surface roughness with porosity. The maximum ethanol gas response attained was ∼17 at 100 ppm concentration by the pristine film, which also demonstrated high selectivity to ethanol gas. © 2024 The Author(s). Published by IOP Publishing Ltd.
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    Ultra-high ammonia gas response of phase-stabilized (Fe0.2Ni0.2Cr0.2Mn0.2Zn0.2)3O4-? high-entropy spinel oxide sensor array and its machine learning predictions
    (Elsevier Ltd, 2025) Praveen, L.L.; Upadhyay, B.; Potnuri, R.; Mandal, S.
    In this work, the gas sensing performance of phase-stabilized (FeNiMnZnCr)3O4 high-entropy spinel oxide (HSO) gas-sensors via screen-printing were investigated, where the HSO powders were synthesized via solution combustion synthesis (SCS) using three different fuels: citric acid, urea, and glucose. Although all HSO powders were obtained at 500 °C, the formation of stable spinel phase was evidenced at 600 °C. Among all fabricated sensors, G-800 gas sensor depicted a stable ultra-high response of ?3471 towards 100 ppm of ammonia gas along with a notable response of ?162 even at 10 ppm (where G means glucose and 800 represents calcination temperature in °C) and it demonstrated a strong device-to-device reproducibility with stability of ?35 days. A synergy of crystallinity and increased porosities from XRD and FESEM micrographs resulted in ultra-high gas-response towards ammonia gas compared to volatile organic compounds such as formaldehyde, methanol, and ethanol). The presence of defect band and oxygen vacancies observed from the Raman and XPS analysis, were complemented by the presence of porosities confirmed from BET surface area analysis. Subsequently, the machine learning (ML) algorithms are applied on sensor signals to estimate the concentration of ammonia gas, and among all the ML classifiers, RFC gave reasonably better predictions in three concentrations regimes with a good classification accuracy of 93.3 ± 5.3 %, 90 ± 7.5 %, and 83.3 ± 13.1 % for G-600, G-700, and G-800, respectively. The proposed ML studies enable accurate detection of hazardous ammonia levels using HSO-based sensors, showing strong potential for integration into diagnostic platforms targeting ammonia breath markers. © 2025 Elsevier B.V.
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    Deep-eutectic solvent-assisted green synthesis of MAX-phase Cr2AlC and its 2D-MXene derivative Cr2CTxtowards room-temperature detection of ammonia gas
    (Elsevier Ltd, 2025) Lokeshwar, H.; Lakshmi Praveen, L.; Mandal, S.; Shakti, N.
    This study explores the novel and eco-friendly chemical etching of bulk Cr2AlC MAX phases using a deep eutectic solvent (DES) mixture of choline chloride (ChCl) and anhydrous ferric chloride (FeCl3) to synthesize chromium carbide (Cr2CTx) MXene nanolayers. ChCl-FeCl3enables a fluoride-free transformation approach to synthesize Cr2CTxMXene via selective etching of aluminium interlayers, resulting in mixed surface terminations (-O, -OH, -Cl) confirmed from bond vibrations observed in FTIR transmittance spectra. Also, the FESEM micrographs confirm the formation of Cr2CTxnanolayers with successful cleavage of Cr2AlC MAX phase nanolaminates identified from a distinct red shift of D-band with the highest ID/IGratio peak intensity ratio, confirming the presence of high defect concentration in Cr2CTxMXene. The hydrothermally synthesized SnO2powders exhibiting a rutile tetragonal phase average particle size of 35.8 ± 0.8 nm were mixed with Cr2CTxto formulate screen-printable inks for the fabrication of Cr2CTx, SnO2, and their composite Cr2CTx-SnO2gas sensors. The addition of Cr2CTxdemonstrated a detrimental effect on the gas-sensing performance of the SnO2sensor, which was further supported from XPS analysis. However, the SnO2sensor recorded the highest gas-response of ?452 towards 100 ppm of ammonia gas among all sensors, highlighting the role of oxygen defects confirmed from photoluminescence spectra. This work paves the way for a novel and eco-friendly etching approach of MAX-phases and helps in their research towards the development of ultra-sensitive gas sensors. © 2025 Elsevier Ltd and Techna Group S.r.l. All rights are reserved, including those for text and data mining, AI training, and similar technologies.