Faculty Publications
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Item Evaluation of optimal parameters of MR fluids for damper application using particle swarm and response surface optimisation(Springer Verlag service@springer.de, 2017) Gurubasavaraju, T.M.; Kumar, H.; Mahalingam, A.The controllable rheological properties of MR fluid exhibit viscoelastic properties within pre-yield, which are essential for the characterization of MR dampers for the isolation of vibration. In the present work, using particle swarm optimisation (PSO), it is identified that the proportion of MR fluid constituents, fluid gap and current are the parameters which influence majorly on the rheological properties and damping effect of MR damper. Initially, rheological properties of the prepared MR fluid samples are determined using rotational plate–plate type rheometer with the magnetorheological device cell attachment by keeping three levels of gap between the parallel plates. Three different proportions of MR fluid are prepared based on the volume fraction of carbonyl iron particle, i.e., 25, 30 and 35% in the silicone carrier fluid along with 1% of lithium-based grease as stabiliser. The objective function of this optimisation problem is to maximise the shear stress and damping force of the MR damper. The design of experiment (DOE) is employed to obtain the various combinations of parameters and their respective responses. The interaction of the regression model obtained from the DOE is used in PSO to evaluate the optimal parameters. The results indicated that the MR fluid with the particle concentration of 31% is the optimal proportion for MR damper application. © 2017, The Brazilian Society of Mechanical Sciences and Engineering.Item An approach for characterizing twin-tube shear-mode magnetorheological damper through coupled FE and CFD analysis(Springer Verlag service@springer.de, 2018) Gurubasavaraju, T.M.; Kumar, H.; Mahalingam, A.The most promising technology in the field of semi-active suspension systems is the use of magnetorheological property of MR fluid, whose material behavior can be controlled through external magnetic field. Devices developed based on this principle are adaptive and controllable as desired for a specific application. It is important to understand the damping characteristics of these devices before employing them, using experimental or computational approaches. In the present work, both experimental and computational methods have been adopted for characterizing a twin-tube MR damper with an intention to develop a computational approach as an alternative to experimental test in the preliminary design stage. Initially, experimental characterization of MR damper was carried out at 1.5 and 2 Hz frequencies for damper stroke length of ± 5 mm under different DC currents ranging from 0.1 to 0.4 A. Later, coupled finite-element and computational fluid dynamic analysis has been carried out to estimate the damping force under same conditions as used in the experiment. The results of computation are in good agreement with experimental ones. Furthermore, using this computational approach, the damping force at different frequencies of 1.5, 2, 3, and 4 Hz has been estimated and its time histories are also plotted. The influence of fluid flow gap on the damping force has been determined and results revealed that damping force behaves inversely with fluid flow gap. © 2018, The Brazilian Society of Mechanical Sciences and Engineering.Item Performance analysis of a semi-active suspension system using coupled CFD-FEA based non-parametric modeling of low capacity shear mode monotube MR damper(SAGE Publications Ltd, 2019) Gurubasavaraju, G.; Kumar, H.; Mahalingam, A.In this work, an approach for formulation of a non-parametric-based polynomial representative model of magnetorheological damper through coupled computational fluid dynamics and finite element analysis is presented. Using this, the performance of a quarter car suspension subjected to random road excitation is estimated. Initially, prepared MR fluid is characterized to obtain a relationship between the field-dependent shear stress and magnetic flux density. The amount of magnetic flux induced in the shear gap of magnetorheological damper is computed using finite element analysis. The computed magnetic field is used in the computational fluid dynamic analysis to calculate the maximum force induced under specified frequency, displacement and applied current using ANSYS CFX software. Experiments have been conducted to verify the credibility of the results obtained from computational analysis, and a comparative study has been made. From the comparison, it was found that a good agreement exists between experimental and computed results. Furthermore, the influence of fluid flow gap length and frequency on the induced force of the damper is investigated using the computational methods (finite element analysis and computational fluid dynamic) for various values. This proposed approach would serve in the preliminary design for estimation of magnetorheological damper dynamic performance in semi-active suspensions computationally prior to experimental analysis. © IMechE 2018.