Faculty Publications
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Item Inhibition effect of adsorption layer of 1-phenyl-4-(4-nitrophenyl) thiosemicarbazide on the corrosion of 18 Ni 250-grade welded maraging steel in 1.0 M hydrochloric acid medium(Kluwer Academic Publishers, 2015) Kumar, P.; Nityananda Shetty, A.N.The thiosemicarbazide derivative, 1-phenyl-4-(4-nitrophenyl)thiosemicarbazide (PNPT), was synthesized and its inhibiting action on the corrosion of welded maraging steel in 1.0 M hydrochloric acid was investigated by electrochemical methods of potentiodynamic (Tafel) polarization and electrochemical impedance spectroscopy. The inhibitor, PNPT, acted essentially as a mixed-type inhibitor with predominant cathodic action. The inhibition efficiency increased with the increase in inhibitor concentration. An inhibition efficiency of about 86 % was exhibited at 30 °C, which decreased with the increase in the temperature. The adsorption of the inhibitor layer formed was through predominant physical adsorption process. © 2014 Springer Science+Business Media Dordrecht.Item Enhancing the functionality of biodegradable Mg–Zn–Mn alloys using poly(lactic) acid (PLA) coating for temporary implants(Springer, 2024) Kumar, P.; Anne, G.; Ramesh, M.R.; Doddamani, M.; Prabhu, A.Polylactic acid (PLA) was coated on biodegradable Mg–Zn–Mn alloys using a sol–gel coating technique for temporary implant applications. The presence of smooth, dense, crack-free PLA coating was evidenced using Fourier transform infrared spectroscopy (FTIR) and a scanning electronic microscope (SEM) equipped with an energy-dispersive X-ray spectroscopy (EDX) module. The strength of the bond between PLA and the Mg–Zn–Mn alloys was investigated as per ASTM D3359 and found to be 4B. The degradation behavior was evaluated using potentiodynamic polarization and electrochemical impedance spectroscopy in a simulated body fluid (SBF) solution. The corrosion rate of the PLA–Mg–Zn–Mn sample was found to be 0.00363 mm/y, which is 73% better than the bare Mg–Zn–Mn sample (0.00493 mm/y). In addition, the results of the cytotoxicity assay indicated the cytocompatibility of the implant material on MG-63 osteoblast-like cells, confirming its safety on the bone cells. The efficacy of the use of PLA coating on the biodegradable Mg–Zn–Mn is due to the synergistic effect of both physical and chemical interactions between the PLA layer and the substrate. © American Coatings Association 2024.Item Fabrication and Characterization of Silicon Dioxide-Reinforced Polydimethylsiloxane Composite Coating for Corrosion Protection of Galvanized Iron(SAE International, 2024) Kumar, P.; Ramesh, M.R.; Doddamani, M.The present work highlights the significance of nanocomposite coatings for their ease of processing and applicability in combating corrosion. Ongoing research is dedicated to the development of an effective nanocomposite hydrophobic coating. A hydrophobic nanocomposite coating was deposited on galvanized iron (GI) using a sol-gel route with polymethylsiloxane (PDMS) reinforced with nano-SiO2. Surface morphology and chemical composition analysis, conducted with scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDAX) and Fourier transform infrared spectroscopy (FTIR), revealed the coating's structural and compositional attributes. The resulting hydrophobic coating exhibits a water contact angle (WCA) of 104.1°, indicating a 30.45% increase compared to bare GI. Subsequent to these characterizations, the adhesion of the coated GI, rated as 4B per ASTM D3359, is followed by commendable resistance to corrosion, as evidenced by electrochemical tests. The corrosion rate for the coated GI sheet is notably low, at 62.78 × 10-3 mpy, underscoring its anti-corrosive efficacy. © 2024 SAE International.Item Combined effect of multidirectional forging and heat treatment on erosion and corrosion behaviour of the Mg-Zn-Mn alloys(Korean Society of Mechanical Engineers, 2024) Anne, G.; Hegde, A.; Kudva, S.A.; Sharma, P.; Kumar, P.; Matapati, M.; Ramesh, S.; Sharma, S.S.Multidirectional forging (MDF) was successfully applied to the Mg-4Zn-1Mn alloy for five passes at 300 °C. The grain size of 5 pass MDF processed samples reached 18 ± 3 µm from 256 ± 6 µm, and ?-Mg, MgZn2 and MnZn13 peaks were observed. Further MDF processed samples were solution treated (ST) at 300 °C for 2 h and quenched in SAE 20W40 oil and followed by artificial ageing (A) at 170 °C for four different timings including 1.5 h, 2 h, 2.5 h and 3.5 h respectively. The peak hardness of 219 Hv (5 pass MDF + H sample) was found in 2h artificial ageing which is 3.1 times higher compared to counterpart homogenised samples. Improvement of mechanical properties was attributed to smaller grain size and precipitation strengthening as well as distribution of the secondary phases. The combined effect of MDF and heat treatment was analysed using solid particle erosion tests at 30° and 90° impact angles using alumina. It was observed that higher impact angle (90°) had more erosion rate in all conditions and 5 pass MDF + H samples exhibited better erosion (0.0001 mg/g) due to higher hardness. On the other hand, polarisation and electrochemical impedance spectroscopy measurements were used to assess the alloys’ corrosion behaviour. The 3 pass MDF + H sample was found to have a corrosion rate of 0.0235 mm/y, which is two times lower than the counterpart 3 pass MDF processed samples and sixteen times lower than the homogenised sample (0.3838 mm/y). This was primarily due to the secondary phases’ better distribution and smaller grain size. © The Korean Society of Mechanical Engineers and Springer-Verlag GmbH Germany, part of Springer Nature 2024.Item Synthesis and characteristics of Fe/Ni/Cr oxide nanoparticles/PLA hybrid composite coatings on Mg–Zn–Ca alloy(Elsevier Editora Ltda, 2025) Kumar, P.; Kudva S, A.; T, A.; S, R.; Ramesh, M.R.; Prabhu, A.; Anne, G.Biodegradable materials research is dominated by magnesium and alloys thereof due to their excellent compatibility with biological barriers and biomechanical strength. Despite this, the rapid degradation of these materials in the physiological environment is the primary obstacle hindering their utilization in biomedical applications. This issue must be resolved before considering their use in clinical applications. To improve resistance towards corrosion and enhance biological efficacy and compatibility, the surfaces were coated with polylactic acid (PLA) using dip-coating. In this study, iron (Fe), nickel (Ni), and chromium (Cr) oxide nanoparticles from the Coleus amboinicus extract are synthesized and mixed with PLA to develop hybrid composite coatings, which are then applied onto the Mg–4Zn–1Ca alloy. Coleus amboinicus is known for its various medicinal properties, including immunoregulatory effects, antimicrobial activity, anti-inflammatory properties, and potential use in treating sepsis and other ailments. The extracted FeNiCr was used the develop composite coatings on Mg–4Zn–1Ca alloy. The coating improves biocompatibility, antibacterial properties, and overall performance of biomedical implants. These composite coatings were evaluated for their morphological and optical characteristics using a scanning electron microscope (SEM), 3-D non-contact profilometer, Fourier transform infrared spectroscopy (FTIR), and X-ray diffraction (XRD). The corrosion characteristics of developed samples were measured by electrochemical corrosion in standard simulation body fluid (SBF) at 37 °C. Furthermore, cytocompatibility of the PLA hybrid composites on osteoblast cells and apoptosis detection using acridine orange-ethidium bromide. Our developed coating showed ratings of 5B and 4B were obtained for FeNiCr/PLA NC- ball burnished (BB) Mg and FeNiCr/PLA nano composite (NC)–Mg samples, respectively, demonstrating the exceptional coating strength and the substrate. The corrosion rate of the FeNiCr/PLA NC-BB-Mg sample (0.02890 mm/y) is two-fold times increased against comparison with the H Mg sample (0.00012 mm/y). Cytocompatibility indicates their cytocompatibility for bone implant applications. © 2025 The Authors