Faculty Publications
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Item Bending strength of cenosphere foam cored jute/glass skin sandwiches(2004) Kulkarni, S.M.; Sandesh, S.; SharnappaSandwich construction is widely used in structural application because of its high bending stiffness coupled with lightweight. In design of sandwiches, skin made of high modulus of elasticity is used with core of high shear modulus. This balance is important so that neither material fails long before the other is stressed to accepted level. In the present study, experiments have been carried out on polymeric foam core sandwich beams with jute/epoxy faces. Syntactic polymeric foam cores, which have high compressive strength compared to open cell foams are made by mixing hollow fly-ash particles called cenospheres in a matrix material. The variable considered is the density of the core varied by differing the volume fraction of cenospheres. Cenospheres used in the present study are obtained from flyash, a waste byproduct of thermal power plants using a low cost separation process. Cores with four different volume fractions are prepared and sandwiched between a set of jute fabric layers. It is noticed that as volume fraction of cenospheres increased density is decreasing (1.12 to 0.98 g/cm3). The sandwich beams cut from the samples are tested using standard three-point bending procedure and the results obtained are compared with the results of glass skin sandwich with similar cores. Results showed a large difference in specific strengths of glass and jute skin sandwiches, which could be attributed to high tensile strength of glass fiber compared to jute fiber. There is a decrease of about 13% and 8% from the maximum specific strength for glass skin and jute skin sandwiches respectively at higher volume fractions of cenospheres. This could be traced to the failure of core well before the skin is stressed to accepted level in case of glass skin sandwiches. The jute skin sandwiches exhibited a little flatter specific strength response with respect to volume fraction of cenospheres indicating matching of the features pertaining to jute skin and the core properties. As the specific strength per unit cost of jute approaches that of glass, jute may be used to replace glass fiber with a significant cost advantage for less demanding applications.Item Multiple response optimisation of process parameters during drilling of GFRP composite with a solid carbide twist drill(Elsevier Ltd, 2020) Bhat, R.; Mohan, N.; Sharma, S.; Dayananda Pai, D.; Kulkarni, S.M.The article focuses on investigating the effect of operational parameters like feed and speed along with the composite material thickness on the damages caused in the glass fibre reinforced polymer (GFRP) composites during the drilling process. The GFRP composite studied in the presented work comprises E-glass fibre as the reinforcing material and the marine-grade isophthalic polyester as the binding matrix. Multiple responses considered in work comprises Peel-up delamination, push-down delamination and surface roughness. The technique for order of preference by similarity to ideal solution (TOPSIS) is used to develop the performance index and optimise the multiple response problem. Stepwise analysis of variance (S-ANOVA) is used to investigate the significance of each input parameter. The interaction effects of the variables are investigated using the response surface plots. The results indicate that the composite thickness contributes maximum towards the variance in the overall performance index (21.30%) and the optimum combination obtained using TOPSIS approach within the experimental limits for the selected GFRP is N3f1t1 with the maximum value of Pi (0.888). The regression model developed proves to have high goodness of fit with just 6.01% average error between predicted and experimental values. © 2019 Elsevier Ltd.Item Delamination analysis in drilling process of glass fiber reinforced plastic (GFRP) composite materials(2007) Mohan, N.S.; Kulkarni, S.M.; Ramachandra, A.Machining processes are generally used to cut; drill, or contour composite laminates for building products. In fact, drilling is one of the most commonly used manufacturing processes to install fasteners for assembly of laminate composites. The material anisotropy resulting from fiber reinforcement heavily influences the machinability during machining. Machining of fiber reinforced plastic (FRP) components is often needed in spite of the fact that most FRP structures can be made to near-net shape and drilling is the most frequently employed secondary machining process for fiber reinforced materials. Therefore, the precise machining needs to perform to ensure dimensional stability and to obtain a better productivity of the component. The drilling parameters and specimen parameters evaluated were speed, feed rate, drill size and specimen thickness. A series of experiments were conducted using TRIAC VMC CNC machining center to machine the composite laminate specimens at various cutting parameters and material parameters. The measured results of delamination at the entry and exit side of the specimen were measured and analyzed using commercial statistical software MINITAB14. The experimental results indicated that the specimen thickness, feed rate and cutting speed are reckoned to be the most significant factors contributing to the delamination. A signal-to-noise ratio is employed to analyze the influence of various parameters on peel up and push down delamination factor in drilling of glass fibre reinforced plastic (GFRP) composite laminates. The main objective of this study is to determine factors and combination of factors that influence the delamination using Taguchi and response surface methodology and to achieve the optimization machining conditions that would result in minimum delamination. From the analysis it is evident that among the all significant parameters, specimen thickness and cutting speed have significant influence on peel up delamination and the specimen thickness and feed have more significant influence on push down delamination. Confirmation experiments were conducted to verify the predicted optimal parameters with the experimental results, good agreement between the predicted and experimental results obtained to be of the order of 99%. © 2007 Elsevier B.V. All rights reserved.Item Predictive analysis of peel up delamination in glass fibre reinforced polyester composite drilling(Transstellar Journal Publications and Research Consultancy Private Limited (TJPRC) editor@tjprc.org, 2019) Bhat, R.; Mohan, N.; Kulkarni, S.M.; Sharma, S.Composites are the engineering materials, comprising two constituents: reinforcing and the matrix or binder material. the composite machining, particularly, drilling is a complex process in comparison to the machining of traditionally employed engineering structural materials. Delamination is the most prevalent integrity issue in composite drilling. In the present work, the independent variables are categorized as continuous and categorical variables. Speed and feed are chosen as the continuous variables, whereas, the drill tool diameter and material thickness are considered as categorical variables. The peel up delamination is chosen as the response. The central composite design form of RSM is employed to develop the experimental design and develop the response regression model. The developed model is then validated using an additional set of small number of experiments and the degree of affirmation is determined. The standard error obtained analytically is 5.91%. The experimental mean standard error for the randomly conducted validating experiment obtained is 4.23%. The validation shows a high degree of agreement (99.75%) between the theoretical and analytical values. © TJPRC Pvt. Ltd.