Faculty Publications
Permanent URI for this communityhttps://idr.nitk.ac.in/handle/123456789/18736
Publications by NITK Faculty
Browse
9 results
Search Results
Item Study on ballistic energy absorption capability of glass-epoxy and jute-epoxy-rubber sandwich composites(Trans Tech Publications Ltd ttp@transtec.ch, 2018) Rajole, S.; Ravishankar, K.S.; Kulkarni, S.M.High velocity impact analysis of natural fiber reinforced composites is essential as the trend is focused towards the development of light weight, environment-friendly, non-corrosive and economical materials. At present, the defence, aerospace and automobile sectors are using synthetic fiber composites which are expensive and non-eco-friendly. In the present study ballistic impact of jute-epoxy (JEC), glass-epoxy (GEC), jute-epoxy-rubber (JERC) sandwich composites are simulated with different thickness (1, 2 and 3 mm) and velocity variations (100, 200 and 300m/s) using Finite Element analysis software. Although different approaches to the analysis of the effect response of composite structures are available, numerical modeling is based on strict constitutive models is often preferred because it can provide valuable detailed information about the spatial and temporal distribution of damage during the impact. The ballistic parameters such as energy absorption, ballistic limit and fracture behaviors are predicted. The composite is made of 8 noded linear brick elements and the bullet/projectile is modeled as a discrete rigid element in which deformation behavior, energy absorption and penetration behaviors obtained are clearly represented. The simulation results predicted match well with the analytical results obtained. Among all the combination of the materials simulated, the sandwiches have better ballistic qualities. Energy absorption of sandwich(JERC) was found 67 percentage higher than GEC and 56 percentage higher than JEC laminate. In future, these materials can be the alternative materials for defence sector for bullet proofing. © 2018 Trans Tech Publications, Switzerland.Item Ballistic performance study of kevlar29 fibre reinforced polyester composite(Trans Tech Publications Ltd ttp@transtec.ch, 2019) Sangamesh, R.; Hiremath, H.; Ravishankar, K.S.; Kulkarni, S.M.Ballistic qualities of the material are important for the military defence barrier application for protection of military persons, their vehicles and equipment. In the present investigation ballistic performance of Kevlar29 fibre reinforced polyester composite (KPC) is analysed. A definite parametric study, taking into account various shape of projectiles (Flat-F, Spherical-S and Conical-C) impact on the composite target of different thicknesses (12, 16 and 20 mm). Impact velocity of the projectile considered for analysis 100-400 m / s. Ballistic parameters such as residual velocity, deformation and penetration behaviour are predicted. Conical projectile has more effect on the composite target compared to other projectile. Composite thickness influenced the energy absorption. The thickness increase from 12 mm to 20 mm which leads to increase in the energy absorption by almost 20%. © 2019 Trans Tech Publications, Switzerland.Item Analysis of light weight natural fiber composites against ballistic impact: A review(KeAi Publishing Communications Ltd., 2023) Doddamani, S.; Kulkarni, S.M.; Joladarashi, S.; Mohan Kumar, M.K.; Gurjar, A.K.The main factors in the ballistic impact mechanism, an incredibly complicated mechanical process, are the target material's thickness, toughness, strength, ductility, density, and projectile parameters. Creating resilient, high-strength, and high-modulus fibers has made it possible to use natural fibers and their composite laminates for various impact-related applications today. Kinetic energy absorption, penetration depth, and residual velocity were the parameters affecting the performance of natural fiber composites used in the armor systems. This review aims to comprehend the several influencing factors that significantly impact the target's ballistic impact performance. In addition to experimental study efforts, many analytical, numerical modeling, and empirical technique-based research approaches have also been considered while analyzing the various components. The paper also examines several factors that determine how well natural fiber composite functions, including internal factors like material composition, characteristics of matrix and reinforcement, the kind and choice of fiber/matrix, failure modes, impact energy absorption, and external factors such as residual velocity, and various projectile nose angles. It also emphasizes the ways to improve composites for high performance and ballistic efficiency, as well as the economic cost analysis of switching out synthetic fibers for natural ones in a ballistic composite. © 2023 The AuthorsItem Instrumented ballistic performance of jute/epoxy sandwich with functionally graded rubber core(Inderscience Publishers, 2012) Doddamani, M.R.; Kulkarni, S.M.The qualitative analysis of instrumented ballistic impact for jute-epoxy sandwiches with fly ash reinforced functionally graded (FG) flexible, compliant rubber core is presented. An attempt is made to study the influence of fly ash weight fraction, jute orientation and core to total thickness (C/H) of sandwich on ballistic performance. Experiments are designed based upon L9 orthogonal array. Analysis of variance (ANOVA) is performed on recorded data to investigate the influence of parameters on ballistic response. An optimal parameter combination is determined leading to higher energy absorption and lower energy required for skin pullout by the bullet. A correlation derived from the results of Taguchi experimental design is proposed as a predictive equation for estimation of energy absorption of sandwiches. Furthermore, for arresting bullet optimum stack thickness of sandwich configuration is presented. Finally, the potential benefits for using such materials as a replacement for sand bags in guarding posts is highlighted. Copyright © 2012 Inderscience Enterprises Ltd.Item Performance study of jute-epoxy composites/sandwiches under normal ballistic impact(China Ordnance Society, 2020) Rajole, S.; Ravishankar, K.S.; Kulkarni, S.M.This study is undertaken to explore the use of natural fiber Jute-epoxy (JE), Jute-epoxy-rubber (JRE) sandwich composite for ballistic energy absorption. Energy absorbed and residual velocities for these composites are evaluated analytically and through Finite Element Analysis (FEA). FE analysis of JE plates is carried out for different thicknesses (3, 5, 10 and 15 mm). JE plates and JRE sandwiches having the same thickness (15 mm) are fabricated and tested to measure residual velocity and energy absorbed. The analytical results are found to agree well with the results of FE analysis with a maximum error of 9%. The study on JE composite plate reveals that thickness influences the energy absorption. Experimental and FE analysis study showed that JRE sandwiches have better energy absorption than JE plates. Energy absorption of a JRE sandwich is about 71% greater than JE plates. Damages obtained from FEA and testing are in good agreement. SEM analysis confirms composites failed by fiber rupture and fragmentation. © 2019 The AuthorsItem Damage mechanics and energy absorption capabilities of natural fiber reinforced elastomeric based bio composite for sacrificial structural applications(China Ordnance Industry Corporation, 2021) Mahesh, V.; Joladarashi, S.; Kulkarni, S.M.The present study deals with the experimental, finite element (FE) and analytical assessment of low ballistic impact response of proposed flexible ‘green’ composite make use of naturally available jute and rubber as the constituents of the composite with stacking sequences namely jute/rubber/jute (JRJ), jute/rubber/rubber/jute (JRRJ) and jute/rubber/jute/rubber/jute (JRJRJ). Ballistic impact tests were carried out by firing a conical projectile using a gas gun apparatus at lower range of ballistic impact regime. The ballistic impact response of the proposed flexible composites are assesses based on energy absorption and damage mechanism. Results revealed that inclusion of natural rubber aids in better energy absorption and mitigating the failure of the proposed composite. Among the three different stacking sequences of flexible composites considered, JRJRJ provides better ballistic performance compared to its counterparts. The damage study reveals that the main mechanism of failure involved in flexible composites is matrix tearing as opposed to matrix cracking in stiff composites indicating that the proposed flexible composites are free from catastrophic failure. Results obtained from experimental, FE and analytical approach pertaining to energy absorption and damage mechanism agree well with each other. The proposed flexible composites due to their exhibited energy absorption capabilities and damage mechanism are best suited as claddings for structural application subjected to impact with an aim of protecting the main structural component from being failed catastrophically. © 2020 The AuthorsItem Comparative study on ballistic impact response of neat fabric, compliant, hybrid compliant and stiff composite(Elsevier Ltd, 2021) Mahesh, V.; Joladarashi, S.; Kulkarni, S.M.The present study deals with the experimental approach of finding the ballistic limit of neat jute fabric along with its compliant composite, compliant hybrid composite with and without interleaved natural rubber (NR) sheets and stiff jute epoxy (JE) composite. Mechanism governing the damage in the proposed targets are studied. Ballistic impact tests were carried out by firing a conical projectile using a gas gun apparatus at lower range of ballistic impact regime. The ballistic impact response of the neat jute fabrics along with proposed compliant composites are assessed based on energy absorption and damage mechanism. Results revealed that the complaint hybrid composites exhibit enhanced ballistic response compared to neat jute fabrics, compliant and stiff composites. Inclusion of NR aids affects the ballistic performance of the composite significantly by keeping the composite flexibility. Rubber does not restrict the yarns through which the whole fabric resists against projectile energy. This behavior is contrary to the epoxy matrix, in which only a few yarns in impact zone resist. This difference significantly changes the ballistic performance of stiff composite and compliant hybrid composite. The damage study reveals the various mechanisms responsible for failure in neat fabrics, compliant composites, compliant hybrid composites and stiff composites. Compliant hybrid composites fail due to matrix tearing as opposed to matrix cracking in stiff JE composites indicating that the proposed complaint composites are free from catastrophic failure. Thus, the proposed compliant hybrid composites are best suited for ballistic applications. © 2021 Elsevier LtdItem Optimization of process parameters for ballistic impact response of hybrid sandwich composites(Springer-Verlag Italia s.r.l., 2023) Mohan Kumar, T.S.; Joladarashi, S.; Kulkarni, S.M.; Doddamani, S.The low-cost, eco-friendly ballistic impact resistance materials are gaining more importance in defense applications. The present work investigates the findings of ballistic impact behavior of a Jute-Rubber-Jute-Epoxy (Sand)-Jute-Rubber-Jute (JRJ-ES-JRJ) hybrid sandwich composite for different core thicknesses (10, 15, 20 mm) and different filler composition (0, 20, 40%) subjected to impact at 350 mps using different shaped projectiles like flat (F), conical (C), and hemispherical (H) using a numerical and parametric approach. Hybrid JRJE(%S)JRJ sandwich composites is modeled and simulated using commercially available dynamic explicit software, with the projectile as a rigid body and the target as a deformable material. Simulations are performed as per Taguchi's design of experiments approach for the L27 orthogonal array. The results show that filler composition and core thickness are the most critical factors determining ballistic behavior for the proposed hybrid sandwich composite structure. The Hybrid JRJ-ES-JRJ sandwich composites impacted with a conical-shaped projectile absorb the maximum energy, but the composite impacted with a flat-shaped projectile suffers more severe and immediate damage. © 2022, The Author(s), under exclusive licence to Springer-Verlag France SAS, part of Springer Nature.Item Enhancing energy absorption in rubber–sand (Ru–San) composite blocks against ballistic impact: a multi-objective optimisation approach(Springer Science and Business Media B.V., 2024) Doddamani, S.; Kulkarni, S.M.; Joladarashi, S.; Mohan Kumar, T.S.; Gurjar, A.K.This study focuses on optimizing process parameters to minimize the thickness of Ru–San composite blocks against high-velocity impact, aiming to enhance projectile energy absorption, particularly in military trench systems. The critical challenge in developing composite blocks as potential sandbag replacements for trench-bunker systems is optimizing their thickness for improved energy absorption during high-velocity impacts. By employing an optimization technique, this study seeks to determine the minimum thickness of the rubber–sand composite block capable of withstanding the full kinetic energy of a projectile without piercing, thereby advancing protective measures in military and security applications. The material used is a rubber–sand composite, consisting of 00 to 20 wt% of sand particles with various sizes ranging from 250 to 750 μm. The optimisation approach employed in this study includes screening design, Vikor and analytic hierarchy process of optimisation techniques. Finite element simulation is used to model the projectile's impact on the rubber–sand composite block and to analyse the energy absorption behaviour of the material under high-velocity impact. The results of this study show that process parameters such as the thickness of the target, wt% of sand, and size of sand particles significantly impact the energy absorption of the rubber–sand composite block. The optimised parameters are determined to be a thickness of 40 mm, 20 wt% of sand, and sand sizes of 750 μm. The findings of this study have important implications for the design and development of materials that can effectively withstand high-velocity impact, particularly in the field of military defence. © The Author(s), under exclusive licence to Springer Nature Switzerland AG 2024.