Faculty Publications
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Item Fault Detection and Health Condition Analysis of Single Stage Gear Box System(Springer Science and Business Media Deutschland GmbH info@springer-sbm.com, 2021) Mohiuddin, B.; Kivade, S.B.; Rajole, S.Every machine with the relative motion of parts produces sound and vibration. All the gear boxes usually generate vibrations and respective vibration signatures may be taken as referable characteristics if the condition of the gear is good. During working condition, whenever fault occurs, it may result in serious damage of the gear box. The change in the gear pair meshing could result in changes in vibration signals. The accelerometer mounting on the gear box system is the accurate task for assessment of pair of gear. So the technique of monitoring the condition is very essential to prevent and diagnose the vibration of gear box. Nowadays damage identification and condition monitoring of gear boxes in the industrial machinery have received more attention from the researchers. To analyze the various fault and problems related with gear box failure in a working environment efficiently and accurately, few technologies like material technology, information technology, and processing of signals, etc. bring latest solutions. For the assessment of industrial gear boxes, many investigations are carried out for monitoring the condition of machinery. Signal processing and vibration analysis techniques are well known and much suitable for industrial practices. Since, the signals of vibrations from the gear box are transient and non-stationary in nature. Every technique has some disadvantages and may not be used in all condition, i.e., few failure detection is not possible by simple vibration method. At an early stage, simple analysis by spectral is not very successful to find the injury of gear. © 2021, Springer Nature Singapore Pte Ltd.Item Short term creep behavior of neem wood veneer epoxy composites(American Institute of Physics Inc., 2023) Nagamadhu, M.; Kivade, S.B.; Vijay Kumar, S.V.; Kumar, G.C.M.Neem wood used many structural applications due to its coarse grain with interlocking fibers leads to excellent mechanical properties with a very good life. However, wood structures are exposed to various environmental conditions, so it is necessary to investigate the effect of time and temperature for different stacking sequences. This paper aims to explore the importance of time and temperature of neem wood veneer epoxy composites at various stacking sequence and interfacial bonding. The Dynamic Mechanical Analyzer used to study short term creep at a nitrogen environment using a three-point bending condition. The result shows neat neem wood veneer exhibit a higher percentage of strain as compared to neem wood epoxy composites. On the other hand, the stacking sequence having significant changes in dynamic mechanical and creep studies, storage modulus (G') & loss modulus (G'') increases along the wood fiber direction with minor load-bearing capacity in lateral direction. By varying the orientation of the wood veneer mechanical and thermo-mechanical properties improved in both longitudinal and lateral direction. © 2023 Author(s).Item Assessment of noise and effect of thrust on penetration rate in percussive drilling(2011) Kivade, S.B.; Murthy, C.S.N.; Vardhan, H.Rock drills are a major source of noise in the mining industry, with levels reaching as high as 115 dbA at the operator's ear. Noise of this amplitude has long been recognized as a serious health hazard. The two major noise sources in pneumatic rock drills are exhaust air and impact of the piston against the drill rod shank. The exhausted compressed air produces noise because it is released at a relatively high pressure and in bursts or pulses. While the impact of the piston against the shank causes vibrations in the drill rod and in different parts of the drill body which then radiate noise. Mufflers can reduce the noise to the order of 105 dbA, at which level the drill rod vibrations become the dominant noise source. The rock types selected for the present study are basalt, gabro granite, pink granite and lime stone. The range of applied thrust varies between 10 kg to 100 kg. All the holes were drilled for a fixed time of one minute and penetration rates were obtained. It was observed that very low thrust results in low penetration rates but on the other hand, even very high thrusts do not produce high penetration rates at high operating air pressures. Optimum thrusts were obtained for each rock type experimentally. This paper deals in detail effect of applied thrust on the penetration rate and sound level of a conventional percussive drill.Item The use of Dimensional Analysis and Optimization of Pneumatic Drilling Operations and Operating Parameters(Springer India sanjiv.goswami@springer.co.in, 2012) Kivade, S.B.; Murthy, C.S.N.; Vardhan, H.Dimensional analysis was used to demonstrate the significance of these important parameters, grouped together in dimensionless numbers which will then allow for optimum use of limited laboratory data to produce better results. It allows for reduction of total effort in designing laboratory experiments, reducing total load and cost, permitting variation of the important dimensional groups rather than individual drilling operating parameters, hence a more efficient design of experiments can be realized. Drilling operations are very expensive endeavors and efforts are continuous by engineers and researchers to achieve the optimum penetration rate. To enhance bit life and penetration rate, optimization of bit design and drilling operations must be realized. To measure the penetration rate of the pneumatic drill, a fabricated pneumatic drill set up available was used. Laboratory tests were carried out to obtain the physical and mechanical properties of the rock samples. Penetration rate has been derived by means of regression statistics method. In order to overcome this drawback, dimensional analysis was used to derive relevant dimensional groups leading to the development of empirical equation of penetration rate. © 2012, The Institution of Engineers (India).Item Prediction of penetration rate and sound level produced during percussive drilling using regression and artificial neural network(2012) Kivade, S.B.; Murthy, C.S.N.; Vardhan, H.The main objective of this investigation is to develop a general prediction model and to study the effect of predictor variables such as uniaxial compressive strength, air pressure and thrust on penetration rate and sound level produced during percussive drilling of rocks. The experiment was carried out using three levels Box-Behnken design with full replication in 15 trials. Modeling was done using artificial neural network (ANN) and multipleregression analysis (MRA). These techniques can be utilized for the prediction of process parameters. Comparison of artificial neural network and multiple linear regression models was made and found that error rate was smaller in ANN than that predicted by MRA in terms of sound level and penetration rate. © 2012 CAFET-INNOVA TECHNICAL SOCIETY.Item Laboratory Investigations on Percussive Drilling(Springer India sanjiv.goswami@springer.co.in, 2013) Kivade, S.B.; Murthy, C.S.N.; Vardhan, H.The laboratory investigation was carried out on ten rock samples using pneumatic drill with drill bits of different diameters. In general, the process of drilling always produces sound. Sound is generated from the bit-rock interface regardless of the material of the bit used in drilling. The predicted sound level and penetration rate are a product of the drill power and the physical properties of the rocks penetrated. Rock samples were collected from the field and physical properties of the rocks were determined in the laboratory. The sound level and penetration rates were correlated with the rock properties. The compressive strength and abrasivity exhibit strong correlations with the sound level and penetration rate. It was concluded that, among the rock properties included in this study, the compressive strength and abrasivity values are the dominant ones affecting the penetration rate and sound level of percussive drills. Though ten rock samples have been covered in this study, detailed analysis of only one of them is presented. © 2013, The Institution of Engineers (India).Item Investigation of Noise Level and Penetration Rate of Pneumatic Drill vis-à-vis Rock Compressive Strength and Abrasivity(Springer India sanjiv.goswami@springer.co.in, 2014) Kivade, S.B.; Murthy, Ch.S.N.; Vardhan, H.In this paper, detailed studies were carried out to determine the influence of rock properties on the sound level produced during pneumatic drilling. Further, investigation was also carried out on the effect of thrust, air pressure and compressive strength on penetration rate and the sound level produced. For this purpose, a fabricated pneumatic drill set up available in the institute was used. Rock properties, like compressive strength and abrasivity, of various samples collected from the field were determined in the laboratory. Drilling experiments were carried out on ten different rock samples for varying thrust and air pressure values and the corresponding A-weighted equivalent continuous sound levels were measured. It was observed that, very low thrust results in low penetration rate. Even very high thrust does not produce high penetration rate at higher operating air pressures. With increase in thrust beyond the optimum level, the penetration rate starts decreasing and causes the drill bit to ‘stall’. Results of the study show that penetration rate and sound level increases with increase in the thrust level. After reaching the maximum, they start decreasing despite the increase of thrust. The main purpose of the study is to develop a general prediction model and to investigate the relationships between sound level produced during drilling and physical properties such as uniaxial compressive strength and abrasivity of sedimentary rocks. The results were evaluated using the multiple regression analysis taking into account the interaction effects of predictor variables. © 2014, The Institution of Engineers (India).Item ANN Models for Prediction of Sound and Penetration Rate in Percussive Drilling(Springer India sanjiv.goswami@springer.co.in, 2015) Kivade, S.B.; Murthy, C.S.N.; Vardhan, H.In the recent years, new techniques such as; Artificial Neural Network (ANN) were employed for developing of the predictive models to estimate the needed parameters. Soft computing techniques are now being used as alternate statistical tool. In this study, ANN models were developed to predict rock properties of sedimentary rock, by using penetration and sound level produced during percussive drilling. The data generated in the laboratory investigation was utilized for the development of ANN models for predicting rock properties like, uniaxial compressive strength, abrasivity, tensile strength, and Schmidt rebound number using air pressure, thrust, bit diameter, penetration rate and sound level. Further, ANN models were also developed for predicting penetration rate and sound level using air pressure, thrust, bit diameter and rock properties as input parameters. The constructed models were checked using various prediction performance indices. ANN models were more acceptable for predicting rock properties. © 2015, The Institution of Engineers (India).Item Mechanical Properties of Chemical Treated Woven Banana/Polyvinyl Alcohol Composites(ICE Publishing, 2019) Gunge, A.; Kivade, S.B.; Nagamadhu, M.Present work investigates the effect of chemical treatment on mechanical properties of plain woven banana fabrics (PWBF) reinforced to polyvinyl alcohol (PVA) bio-degradable matrix composite. Woven banana fabrics are chemically treated with different percentages of concentration (0.5, 1, 2, 3 and 4%) for 4 hours at room temperature. The banana fabrics and PVA are used in the ratio of 55% and 45% weight fraction respectively. Composites are prepared using hand-layup method. The samples are tested according to different ASTM standard for tensile, flexural and impact.The results are exhibited that tensile, flexural and impact properties were found to increase with potassium permanganate (KMnO4) treatment. The 1% potassium permanganate treated fabrics shows very good mechanical properties compared to untreated, 0.5, 2, 3 and 4% treated fabrics, 1% treated fabrics gives 68.07% increment in the tensile strength of the composite compared to the untreated fabrics composite. The scanning electron microscopy (SEM) also reveals 1% treated has the better interfacial bonding between fabrics and matrix. This contributes to improvement in the mechanical properties of the composite. © 2019 ICE Publishing: All rights reserved.Item Influence of textile properties and textile pattern on sisal reinforced Poly Vinyl Ester (Flex GR 200-60) composite(Taylor and Francis Ltd., 2023) Nagamadhu, M.; Kivade, S.B.; Basavaraju, S.; Garje Channabasappa, M.K.; Subramanya, R.; Malyadri, T.This paper focuses on the effect of yarn diameter, the density of yarn, woven type, Gram per Square Metre (GSM) and weight fraction fibre on tensile, flexural and impact properties of weaved sisal composite. Various types of woven fabrics were prepared from sisal fibres, and these fabrics are used to prepare the composites of variable weight fraction (Wff) as 20, 40, 50 and 60 percent by maintaining proper alignment of warp and weft direction. The tensile, flexural, and impact properties were found to increase with Wff content in all types of woven pattern composites. Plain 1 (P1) shows better mechanical properties as compared to Plain 2 (P2) and Plain 3 (P3)-based composites, and this shows GSM has a higher significance on mechanical properties. Further, the influence of woven pattern was analysed and found that the plain woven exhibits better tensile strength, but the herringbone exhibits better flexural and impact strength. Scanning Electron Microscope evidenced that good interfacial bonding between fibre and matrix interface. © 2022 Informa UK Limited, trading as Taylor & Francis Group.