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Item Interrupted metal deposition wire arc additive manufacturing to fabricate objects with trailered microstructures(Elsevier B.V., 2025) Singh, C.P.; Tiwari, V.; Kumar, A.; Kapil, S.; Singh, S.S.; Singh Rajput, A.S.Advances in additive manufacturing have enabled innovative approaches to creating materials with tailored properties. This study presents Interrupted Metal Deposition in Wire Arc Additive Manufacturing (IMD-WAAM) for fabricating thin walls of Functionally Graded Materials (FGMs). By controlling heat input during deposition, IMD-WAAM precisely modulates microstructural evolution. Characterization techniques, including Optical Emission Spectroscopy (OES) for composition analysis, Field Emission Scanning Electron Microscopy (FESEM), and Electron Backscatter Diffraction (EBSD) for grain-level insights, along with Continuous Cooling Transformation (CCT) diagrams from JMatPro, revealed distinct microstructural zones. Continuous deposition showed coarse ferritic structures, while a 5-second Inter-Drop Cooling Time (IDCT) produced refined ferritic and bainitic structures. These results demonstrate IMD-WAAM's ability to achieve seamless property gradation, making it a transformative method for aerospace, biomedical, and other applications requiring customized material properties. © 2025 Elsevier B.V.
