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Influence of additives on the synthesis of carbonyl iron suspension on rheological and sedimentation properties of magnetorheological (MR) fluids
(Institute of Physics Publishing helen.craven@iop.org, 2019) Aruna, M.N.; Rahman, M.R.; Joladarashi, S.; Kumar, H.
Magnetorheological (MR) fluid is one of the major constituent element in structural suspensions and damping characteristic in automobile applications. The major drawback is sedimentation in MR fluids, in the present study an attempt has been done to address the sedimentation issue. The synthesis and characterization of MR fluid in combination with clay and additives leads to improvement in sedimentation rate. The four different types of MR fluid were prepared in combination with clay, friction reducing agent and poly-alpha-olefin (PAO) oil naming as MRFp-1, 2, 3 and 4 as tabulated in table 1. The cost effective MRFp-3 shows better result compared to commercially available MR fluid with respect to off/on state shear stress, viscosity. It is also observed that in-house prepared MRFp-3 has better sedimentation than commercially available (LORD-132DG) up to 700 h. © 2019 IOP Publishing Ltd.
Investigation of sedimentation, rheological, and damping force characteristics of carbonyl iron magnetorheological fluid with/without additives
(Springer, 2020) Aruna, M.N.; Rahman, M.R.; Joladarashi, S.; Kumar, H.
In the present study, the magnetorheological fluid (MRF) samples are prepared using pure carbonyl iron particles (CIPs), CIPs/Claytone APA/Molyvan 855 additive, and friction reducer dispersed in poly-alpha-olefin oil. The scanning electron microscopy reveals that the Claytone additive morphology looks like a surface abundant in small folds, which connect the gaps between the spherical pure CIPs and prevent sedimentation in the MRF. The magnetic saturation properties are investigated through the vibrating sample magnetometer. The pure CIPs MRF shows (Ms) value as 146.12 emu/g, and the CIPs/Claytone APA/Molyvan indicates (Ms) as 55.12 emu/g. The magnetorheological flow curves, such as shear stress and viscosity as a function of shear rate, are investigated for the MRF samples through the magnetorheometer. The sedimentation analysis of the MRF is observed by visual inspection and shows that the CIPs/Claytone APA/Molyvan improved the sedimentation rate than the pure CIPs MRF. Finally, the experimental characterization of the prototype monotube MR damper is carried out using the hydraulic dynamic testing machine at 1.5 Hz frequency for damper peak–peak displacement length of ± 5 mm at three intervals of 0 h, 24 h, and 72 h in damper to know the effect on damping force for the prepared MRF samples against the sedimentation rate. © 2020, The Brazilian Society of Mechanical Sciences and Engineering.
Design and fabrication of optimized magnetic roller for permanent roll magnetic separator (PRMS): Finite element method magnetics (FEMM) approach
(Elsevier B.V., 2021) Mohanraj, G.T.; Rahman, M.R.; Joladarashi, S.; Hanumanthappa, H.; Shanmugam, B.K.; Vardhan, H.; Rabbani, S.A.
In the present work, an attempt has been made to develop a PRMS in a cost effective and environmental friendly way through FEMM analysis of magnetic roller (active part of PRMS). The FEMM analysis indicates that, the optimized magnetic roller having magnet-to-steel disk thickness ratio of 5 mm: 2.5 mm was proved to be gainful in beneficiating paramagnetic minerals due to the best magnetic field value from the roller surface that is, 0.89 to 2.59 T. Prediction analysis was performed on FEMM data using artificial neural network (ANN) modelling technique. Further, the design calculations of lab scale PRMS in terms of power requirements and belt tensions were addressed. The fabricated PRMS was tested on paramagnetic mineral (hematite ore) assayed 51.24% of Fe, 10.20% of SiO2, and 2.98% of Al2O3 for different roller speeds and the belt thickness. The result showed that, at 0.5 mm belt thickness with 180 rpm roller speed the fabricated lab scale PRMS works well in terms of improvement in the Fe content up to 59.5% at the concentrate along with the Fe recovery of 71.41%. The obtained results suggest that, the FEMM analysis is more suitable to optimize the effective magnetic roller for the PRMS. © 2021 The Society of Powder Technology Japan
Characterization of an in-house prepared magnetorheological fluid and vibrational behavior of composite sandwich beam with magnetorheological fluid core
(Sharif University of Technology, 2023) Nagiredla, S.; Joladarashi, S.; Kumar, H.
In this research work, two different compositions of MR fluid samples with 24 and 30 percentage (%) volume fraction of carbonyl iron (CI) particles are prepared. Prepared MR fluid (MRF) samples contain carbonyl iron particles as a dispersive medium, silicone oil as a carrier fluid, and white lithium grease as an anti-settling agent. Influence of oscillating driving frequency, strain amplitude, magnetic field, and the percentage of CI particle on the rheological properties of the MR fluid samples are presented. Storage modulus and loss factor equations are estimated from the rheometry results using a linear regression method. The properties of MR fluid samples are taken to design and model the sandwich beams using ANSYS ACP software, where carbon epoxy composite material is used as the face layer and MR fluid as the core material. Modal, harmonic, and transient analysis studies have been conducted on all the modelled sandwich beams. Influence of MR fluid core material thickness, face layer thickness, CI particle volume percentage in the prepared MR fluid sample, and magnetic field on the vibrational response of the sandwich beams have been presented. Carbon-epoxy composites with an in-house made MRF sandwich beam has shown some significant results in the vibrational response. © 2023 Sharif University of Technology. All rights reserved.

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