Faculty Publications

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    Fracture toughness of flax braided yarn woven PLA composites
    (Bellwether Publishing, Ltd., 2021) Kanakannavar, S.; Jeyaraj, J.
    Flax fiber braided yarn plain woven fabric reinforced Poly Lactic Acid (PLA) bio-composites are fabricated using film stacking and hot-press compression molding method. Effect of fiber weight fraction on tensile and fracture properties of the bio-composites is studied and fractured surfaces are analyzed using scanning electron microscope (SEM) images. It is found that tensile modulus and strength increases by 62.11 and 59.75% respectively for 35 wt.% of the braided fabric reinforcement compared to pristine PLA. Fracture toughness study is performed on single-edge-notched-bend (SENB) specimens using three point bending method. It is found that plane-strain fracture toughness (KIC) and strain energy release rate (GIC) values of the PLA composites are 71.61 and 124% higher than pure PLA for 35 wt.% braided fabric reinforcement. KIC values of the braided fabric reinforced PLA composites are much high compared to similar natural fiber composites reported in literature. This is attributed to high resistance offered by the interweaving yarns of the braided fabric hence more energy is required to begin crack propagation compared to other typical forms of reinforcement. © 2021 Taylor & Francis Group, LLC.
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    Effect of axial compression on dynamic response of concurrently printed sandwich
    (Elsevier Ltd, 2021) Bharath, H.S.; Waddar, S.; Bekinal, S.I.; Jeyaraj, J.; Doddamani, M.
    In this work, the sandwich is concurrently realized using high density polyethylene (HDPE) skins and syntactic foam core through three-dimensional printing (3DP). Syntactic foam core is printed using lightweight feedstock filaments having glass microballoons (GMBs) by 20–60 vol% embedded in HDPE. These lightweight filaments are used as feed material in FFF (fused filament fabrication) based three-dimensional printer. The concurrently printed sandwich is loaded axially in a compressive mode for investigating the influence of GMB loading on buckling and natural frequency. The experimental load–deflection data and modal analysis are utilized for estimating critical buckling load and natural frequencies, respectively, under axial compression. Increasing GMB content enhances load to buckle and frequency of the printed sandwiches. The natural frequency decrease with higher compressive loads. Furthermore, the fundamental natural frequency increases exponentially when these printed sandwiches are subjected to axial compression loads that are higher than the load required for critical buckling. The load–deflection data and frequency obtained experimentally are compared with numerical predictions deduced using finite element analysis (FEA), which are noted to match well. © 2020 Elsevier Ltd
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    Dynamic behavior of concurrently printed functionally graded closed cell foams
    (Elsevier Ltd, 2021) Dileep, B.; Prakash, R.; Bharath, H.S.; Jeyaraj, J.; Doddamani, M.
    In this work, functionally graded foams (FGFs) of closed cell types are three-dimensionally printed (3DP) concurrently. These closed cell syntactic foams are manufactured by reinforcing 20, 40, and 60 vol% hollow glass microballoons (GMBs) in the high density polyethylene (HDPE) matrix and are investigated for their mechanical buckling and free vibration response. The critical buckling load (Pcr) of the FGFs are evaluated using the Double Tangent Method (DTM), Modified Budiansky Criteria (MBC), and Vibration Correlation Technique (VCT). It is observed that Pcr evaluated by all three methods are in good agreement. Among all FGFs, FGF-2 exhibited higher buckling strength with 22–26% higher than FGF-1 and FGF-3. Under no-load and uniaxial compressive loads, the first three natural frequency of FGFs and their corresponding damping factors are evaluated. At first mode, the natural frequency of FGFs decreases in the pre-buckling zone and started increasing in the post-buckling zone. Damping factor exhibited reverse trend compared to the trend shown by the natural frequencies. Among all FGFs, FGF-2 (20-40-60 GMB gradation) exhibited better natural frequency. Experimental results are compared with a finite element based simulation results. © 2021 Elsevier Ltd
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    Buckling behavior of non-uniformly heated 3D printed plain and functionally graded nanocomposites
    (John Wiley and Sons Inc, 2023) Kumar, S.; Ramesh, M.R.; Jeyaraj, J.; Powar, S.; Doddamani, M.
    The functionalized multi-walled carbon nanotubes (MWCNTs) (0.5–5 wt.%) are compounded with high density polyethylene (HDPE), and, subsequently, used for extruding nanocomposite filaments to fabricate nanocomposites (NCs) and functionally graded nanocomposites (FGNCs) through 3D printing. The 3D printed NCs are investigated for coefficient of thermal expansion (CTE), and buckling under different non-uniform temperature distributions (case-1: left edge heating, case-2: centre heating, and case-3: left and right edge heating). A significant reduction in CTE is observed with MWCNT addition and gradation. The highest reduction in CTE is observed for H5 (5 wt.% of MWCNT in HDPE) NC and H1 ⟶ H3 ⟶ H5 (FGNC-2) among the NCs and the FGNCs. It is noted that Tcr (critical buckling temperature) is highest for case-3 and lowest for case-2. The highest deflection is noticed in case-2, while no significant difference is observed in case-1 and case-3 heating conditions. It is also observed that Tcr increases with gradation and MWCNTs addition. The H5 NC and FGNC-2 exhibited the highest Tcr among the NCs and FGNCs, respectively. The maximum deflection is noticed for HDPE, whereas the minimum deflection is noticed for FGNC-2 and H-5 NC among the tested samples. The results also revealed that Tcr is very sensitive to type of heating. © 2023 Society of Plastics Engineers.
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    Dynamic response of 3D printed functionally graded sandwich foams
    (Emerald Publishing, 2023) Bonthu, D.; Bharath, B.; Bekinal, S.I.; Jeyaraj, J.; Doddamani, M.
    Purpose: The purpose of this study was to introduce three-dimensional printing (3DP) of functionally graded sandwich foams (FGSFs). This work was continued by predicting the mechanical buckling and free vibration behavior of 3DP FGSFs using experimental and numerical analyses. Design/methodology/approach: Initially, hollow glass microballoon-reinforced high-density polyethylene-based polymer composite foams were developed, and these materials were extruded into their respective filaments. These filaments are used as feedstock materials in fused filament fabrication based 3DP for the development of FGSFs. Scanning electron microscopy analysis was performed on the freeze-dried samples to observe filler sustainability. Furthermore, the density, critical buckling load (Pcr), natural frequency (fn) and damping factor of FGSFs were evaluated. The critical buckling load (Pcr) of the FGSFs was estimated using the double-tangent method and modified Budiansky criteria. Findings: The density of FGSFs decreased with increasing filler percentage. The mechanical buckling load increased with the filler percentage. The natural frequency corresponding to the first mode of the FGSFs exhibited a decreasing trend with an increasing load in the pre-buckling regime and an increase in post-buckled zone, whereas the damping factor exhibited the opposite trend. Originality/value: The current research work is valuable for the area of 3D printing by developing the functionally graded foam based sandwich beams. Furthermore, it intended to present the buckling behavior of 3D printed FGSFs, variation of frequency and damping factor corresponding to first three modes with increase in load. © 2023, Emerald Publishing Limited.