Faculty Publications
Permanent URI for this communityhttps://idr.nitk.ac.in/handle/123456789/18736
Publications by NITK Faculty
Browse
4 results
Search Results
Item Influence of Ball Burnishing Process on Equal Channel Angular Pressed Mg-Zn-Si Alloy on the Evolution of Microstructure and Corrosion Properties(Springer Science and Business Media B.V., 2021) Ramesh, S.; Anne, G.; Kumar, G.; Jagadeesh, C.; Shivananda Nayaka, H.In the present study, Mg-4Zn-1Si alloy was subjected to equal channel angular pressing (ECAP) up to 4 passes at 300 °C, followed by ball burnishing using 0.3 mm depth of press, 300 mm/min feed and 1 pass successfully. The effect of ECAP and ECAP + ball burnishing process on microstructure, mechanical properties (tensile and hardness) and corrosion behavior was systematically investigated. After 4 pass ECAP, initial coarse grains (210 ?m) were refined and average grain size is 6 ?m and after ball burnishing, the grain size is found to be 3.3 ?m. Microstructure evolution is discussed using optical images, scanning electron microscope images and transmission electron microscope images. For ECAP samples, maximum strength and hardness was recorded at 3 pass. Both strength and hardness decreased for 4 pass ECAP processed samples, even though grain size decreased, this is because of texture modification in the material. ECAP 4 pass + ball burnished samples exhibited 48.5% enhancement of microhardness as compared to 4 pass ECAP samples. Corrosion resistance of the samples decreased with increase in the number of ECAP passes, this is due to strain-induced grain refinement with more crystalline defects in samples. Combined process of ECAP and ball burnishing effectively reduces the Icorr and this consequently reduces corrosion rate of the Mg–4Zn-1Si alloy. © 2020, Springer Nature B.V.Item Effect of Equal Channel Angular Pressing on Properties Evaluation of Biodegradable Mg-Zn-Mn Alloy(Springer Science and Business Media Deutschland GmbH, 2021) Ramesh, S.; Kumar, G.; Jagadeesh, C.; Anne, G.; Shivananda Nayaka, H.Equal channel angular pressing (ECAP) was used to process Mg-4Zn-1Mn alloy at 300 °C using route Bc up to 4 pass with a cumulative strain of 3.2. Optical microscope (OM), microstructures results shows homogenized sample grain size was 260 µm, after 4 pass ECAP grain size was decreased to 6 µm. Electron back-scattered diffraction (EBSD) shows the misorientation angle converted from low-angle grain boundaries (LAGB) to high-angle grain boundaries (HAGB). Dislocation density and fine grains were observed from transmission electron microscope (TEM) images. Strength has been increased from 156 to 218 MPa and hardness increased to 68 Hv after 4 pass of ECAP. Fractography analysis revealed that dimple size decreases as ECAP passes increased. XRD analysis shows the peak broadening and intensity variation, because of grain refinement. The corrosion behavior of the homogenized and ECAP-processed samples were investigated by electrochemical tests using simulated body fluids (SBF) at 37 ± 1 °C. The lower corrosion resistance of ECAP-processed Mg-4Zn-1Mn alloy attributed to the strain-induced crystalline defects, subgrain boundaries and high-density dislocations. Enhanced strength and ductility combined with lower corrosion resistance of ECAP-processed Mg-4Zn-1Mn has greater potentials for biomedical implants. © 2021, The Author(s), under exclusive licence to Springer Nature Switzerland AG.Item Enhancing surface characteristics of Mg-Zn-Sr alloy through cryo-ball burnishing; modeling and experimentation(Korean Society of Mechanical Engineers, 2024) Kudva, S.A.; Anne, G.; Ramesh, S.; Sharma, P.; Jagadeesh, C.; Ritti, L.; Naik, G.M.; Divya Deepak, G.D.In this investigation, the impact of the cryo-ball burnishing process on both the mechanical and corrosion properties of the Mg-4Zn-1Sr alloy was systematically explored. To better understand the plastic deformation occurring in Mg-4Zn-1Sr during cryo-burnishing, a finite element analysis (FEA) model was developed. The microstructure of cryo-ball burnished samples underwent characterization through scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffractometry (XRD), and surface properties were assessed using atomic force microscopy (AFM). Additionally, electrochemical impedance spectroscopy and potentiodynamic polarization tests were conducted in a simulated body fluid using an electrochemical workstation. Experimental findings revealed significant grain refinement and the presence of residual dislocations during the cryo-burnishing process, as evident in TEM analysis. XRD analysis indicated the presence of Mg, Mg17Sr2 and SrZn2 phases, with observable peak broadening in the cryo-burnished samples, attributed to structural refinement and lattice strain incorporation. Microhardness values increased with greater depth of press, with the DFN 1071 sample displaying a hardness of 80 ± 4 Hv (Ra = 1.853 µm), marking a 54 % improvement compared to the homogenized sample. The enhanced corrosion resistance of the Mg-4Zn-1Sr alloy due to cryo-burnishing is attributed to the combined effects of grain refinement, residual dislocations, and intermetallic phases. © The Korean Society of Mechanical Engineers and Springer-Verlag GmbH Germany, part of Springer Nature 2024.Item Effect of addition of Ce and accumulative roll bonding on structure-property of the Mg-Ce-Al hybrid composite and its prediction and comparison using artificial neural network (ANN) approach(Institute of Physics, 2024) Anne, G.; Bhat, N.; Vishwanatha, H.M.; Ramesh, S.; Maruthi Prashanth, B.H.; Sharma, P.; Aditya Kudva, S.; Jagadeesh, C.; Nanjappa, Y.Light alloys play a crucial role in realizing the national strategy for energy conservation and emission reduction, as well as promoting the upgrading of manufacturing industries. Mg/Al composite laminates combine the corrosion resistance and ductility of aluminium alloy with the lightweight characteristics of magnesium alloy. The addition of Ce (rare earth elements) can improve the mechanical properties of magnesium via grain refinement and improve the ductility of the hybrid composites. In the present work, an investigation on addition of Ce into the Mg/Al matrix through Accumulative Roll Bonding (ARB) has been presented. The Mg/Ce/Al hybrid composite consists of Mg-4%Zn alloy and Al 1100 alloy with 0.2% Ce particles added between the dissimilar layers. The changes occurred in the evaluation of microstructure, corrosion and mechanical properties of the Mg/Ce/Al hybrid composite as a result of deformation process and also the addition of Ce have been explicated. The ARB parameters: temperature, rolling speed, percentage reduction, and aging time, have been studied. An increase of about 2.36 times in strength and hardness of the hybrid composite, has been reported. Further, the structure-property relations in the Mg/Ce/Al hybrid composites were aslo predict and compare using machine learning models: Decision Tree and Multi-Layer Perceptron (MLP) models. © 2024 The Author(s). Published by IOP Publishing Ltd.