Faculty Publications
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Item Effect of current density during electrodeposition on microstructure and hardness of textured Cu coating in the application of antimicrobial Al touch surface(Elsevier Ltd, 2016) Augustin, A.; Huilgol, P.; Udupa, K.R.; Bhat, K.U.Copper is a well proven antimicrobial material which can be used in the form of a coating on the touch surfaces. Those coating can offer a good service as touch surface for very long time if only they possess good mechanical properties like scratch resistance and microhardness. In the present work the above mentioned mechanical properties were determined on the electrodeposited copper thin film; deposited on double zincated aluminium. During deposition, current density was varied from 2 A dm?2 to 10 A dm?2, to produce crystallite size in the range of 33.5 nm to 66 nm. The crystallite size was calculated from the X-ray peak broadening (Scherrer?s formula) which were later confirmed by TEM micrographs. The scratch hardness and microhardness of the coating were measured and correlated with the crystallite size in the copper coating. Both characteristic values were found to increase with the reduction in crystallite size. Reduced crystallite size (Hall–Petch effect) and preferred growth of copper films along (111) plane play a significant role on the increase in the hardness of the coating. Further, TEM analysis reveals the presence of nano-twins in the film deposited at higher current density, which contributed to a large extent to the sharp increase of coating hardness compared to the mechanism of Hall–Petch effect. The antimicrobial ability of the coated sample has been evaluated against Escherichia coli bacteria and which is compared with that of commercially available bulk copper using the colony count method. 94% of E. coli cells were died after six hours of exposure to the copper coated surface. The morphology of the copper treated cells was studied using SEM. © 2016 Elsevier LtdItem Microstructural characterization of low temperature plasma-nitrided 316L stainless steel surface with prior severe shot peening(Elsevier Ltd, 2016) Jayalakshmi, M.; Huilgol, P.; Badekai Ramachandra, B.R.; Bhat, K.U.Surface nanocrystallization by severe deformation has proven beneficial as pre-treatment to plasma nitriding. It aids in achieving thicker nitride layers at lower temperatures thus making the process more economical. In austenitic stainless steels, severe deformation leads to formation of strain induced martensite on the surface while plasma nitriding alone forms expanded austenite. However, structural characteristics of surface layer of pre-deformed steel after plasma nitriding is still a matter of debate. In present study, 316L stainless steel was subjected to severe shot peening: followed by plasma nitriding at 400 °C for 4 h. Characteristics of sample surface before and after treatment were analyzed by scanning electron microscopy, X-ray diffractometry and transmission electron microscopy techniques. Results showed that, this duplex treatment leads to formation of about 45 ?m thick nitride layer; without CrN precipitation. This is significantly high compared to reported data considering the temperature and duration of nitriding treatment employed. Selected area electron diffraction pattern from topmost surface confirmed the co-existence of austenite and martensite while subsurface layer was predominantly consisting of lath martensite. This indicates that major phase in the nitrided layer is martensitic in nature and nitrogen supersaturation leads to transformation of small fraction of martensite to expanded austenite. © 2016 Elsevier LtdItem Formation of microstructural features in hot-dip aluminized AISI 321 stainless steel(University of Science and Technology Beijing, 2018) Huilgol, P.; Rajendra Udupa, K.; Udaya Bhat, K.Hot-dip aluminizing (HDA) is a proven surface coating technique for improving the oxidation and corrosion resistance of ferrous substrates. Although extensive studies on the HDA of plain carbon steels have been reported, studies on the HDA of stainless steels are limited. Because of the technological importance of stainless steels in high-temperature applications, studies of their microstructural development during HDA are needed. In the present investigation, the HDA of AISI 321 stainless steel was carried out in a pure Al bath. The microstructural features of the coating were studied using scanning electron microscopy and transmission electron microscopy. These studies revealed that the coating consists of two regions: an Al top coat and an aluminide layer at the interface between the steel and Al. The Al top coat was found to consist of intermetallic phases such as Al7Cr and Al3Fe dispersed in an Al matrix. Twinning was observed in both the Al7Cr and the Al3Fe phases. Furthermore, the aluminide layer comprised a mixture of nanocrystalline Fe2Al5, Al7Cr, and Al. Details of the microstructural features are presented, and their formation mechanisms are discussed. © 2018, University of Science and Technology Beijing and Springer-Verlag GmbH Germany, part of Springer Nature.Item Insights into formation of gradient nanostructured (GNS) layer and deformation induced martensite in AISI 316 stainless steel subjected to severe shot peening(Elsevier B.V., 2018) Jayalakshmi, M.; Huilgol, P.; Badekai Ramachandra, B.R.; Udaya Bhat, K.Severe peening is a well-accepted top-down approach to engender surface nanocrystallization in austenitic stainless steels. In the present study, AISI 316 grade austenitic stainless steel is subjected to severe peening through air blast shot peening technique. Study is aimed at analyzing the microstructural features of the peened layer and deformation induced martensite through transmission electron microscopy technique. Gradient nanostructured (GNS) layer formed as a result of high strain rate, multi-directional deformation during severe peening found to extend to about 500 ?m from the surface. Nucleation of deformation induced martensite is not limited to shear band intersections as affirmed by the published literature related to severe peening. It is observed to nucleate at multiple locations in the austenite matrix. Martensite units thus formed, coalesce with each other to form continuous layer of lath martensite layer at about 15–20 ?m from the surface. Upon further deformation, lath morphology transforms to dislocation cell-type; resulting in fine martensite crystallites at the topmost layer of the peened surface. © 2018 Elsevier B.V.Item Metastable microstructures at the interface between AISI 321 steel and molten aluminum during hot-dip aluminizing(Elsevier B.V., 2018) Huilgol, P.; Udupa, K.R.; Bhat, K.U.The microstructure at the interface between AISI 321 stainless steel and molten aluminum was investigated which occurs during the process of hot-dip aluminizing. Microstructural characterization was carried out by scanning electron microscopy, transmission electron microscopy and X-ray diffraction. The study revealed the formation of metastable FeAlm and multiple twinned Al13Fe4 phases at the interface between steel and aluminum. Multiple twinned Al13Fe4 phase exhibits pseudo tenfold electron diffraction pattern. Another metastable phase Al3(NiFe) with an orthorhombic structure was formed as one of the eutectic phase mixture in the solidified aluminum topcoat. The Al3(NiFe) phase in the eutectic shares crystallographic orientation relationship with the Al matrix. Metastable intermetallic phases are being reported for the first time during hot-dip aluminizing. © 2018 Elsevier B.V.Item Precipitate evolution during severe plastic deformation of cast Al-Zn-Mg alloys and their thermal stability(Institute of Physics Publishing helen.craven@iop.org, 2019) Manjunath, G.K.; Huilgol, P.; Preetham Kumar, G.V.P.; Bhat, K.U.In the current investigation, an effort was made to understand the precipitate evolution process during equal channel angular pressing (ECAP) of an alloy composed of only aluminium, zinc and magnesium. For this purpose, three different compositions of cast Al-Zn-Mg alloys were selected and ECAP processed in route BC upto four passes. Microstructural observations indicated that, ECAP processing leads to refined structure possessing high density dislocations and large amount of grains with high angle grain boundaries. The precipitate volume in the alloys increased with increase in the zinc quantity in the alloy. Microstructural characterization through transmission electron microscope (TEM) and differential scanning calorimeter (DSC) revealed that, processing by ECAP results in structure having stable ? phase precipitates without the presence of GP zones and intermediate ?? phase precipitates. Thereby demonstrates that, ECAP process accelerates the precipitation kinetics and also shifts the morphology of the precipitates. Higher mechanical properties were noticed in the alloy containing large quantity of MgZn2 precipitates. © 2018 IOP Publishing Ltd.Item Microstructural investigations on the hot-dip aluminized AISI 321 stainless steel after diffusion treatment(Elsevier B.V., 2019) Huilgol, P.; Udupa, K.R.; Bhat, K.U.The microstructure of the hot-dip aluminized AISI 321 stainless steel was studied after diffusion treatment at 900 °C for 3 h. The microstructural characterization was carried out by scanning electron microscopy, transmission electron microscopy, and X-ray diffractometry. The microstructure of the as aluminized steel consisted of two regions, viz.; aluminum topcoat and aluminide layer. During the diffusion treatment, the coating transformed into a layered structure consisting of four layers. The Fe2Al5 phase was formed in the outermost layer and the presence of Al13Fe4 quasicrystalline approximant phase was observed. The innermost layer adjacent to the base metal transformed to ferrite phase with NiAl precipitates. Next, to this layer, a disordered FeAl phase was observed. The lattice parameter of the disordered FeAl phase was found to be larger than that of the ordered B2 FeAl phase. The layer between outer Fe2Al5 phase and disordered FeAl phase consists of a mixture of three phases, namely Fe2Al5, disordered FeAl and a new phase with the simple cubic structure. The phase with simple cubic structure shares cube on cube crystallographic orientation relationship with the disordered FeAl phase. © 2019 Elsevier B.V.