Faculty Publications
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Item Magnetically induced electrodeposition of Zn-Ni alloy coatings and their corrosion behaviors(Elsevier B.V., 2013) Rao, V.R.; Bangera, K.V.; Hegde, A.C.The less magnetic features of Zn-Ni alloy compared to Fe-Ni and Fe-Co alloys made it interesting to develop them under the influence of applied magnetic field. In this regard, the effects of a magnetic field (B) applied in a direction parallel and perpendicular to the nominal current, during electrodeposition process of Zn-Ni alloy have been investigated by means of X-ray diffraction and EDX analysis. The modification of crystal orientation by superimposition of a varying magnetic field is studied for alloys of constant nickel content (8 a %.), deposited at optimal current density (j) of 3.0 A dm-2. The effect of magnetic field on crystallographic orientation and hence the corrosion behaviors of the coatings were studied. The preferential orientations (101) and (002) of the zinc phase and (330) ?-Ni 5Zn21 phase are always favored to exist with parallel and perpendicular magnetic field. The preferential (321) ?-Ni 5Zn21 orientation is found to be the characteristic of perpendicular magnetic field. Further, Zn (100) orientation is found to be non-responsive to the effect of parallel magnetic field. The coatings developed using perpendicular magnetic field is more corrosion resistant compare to that for parallel magnetic field. This is attributed to the additional (321) ?-Ni5Zn21 orientations. The changes in the phase structure of the coatings deposited at different magnetic field are attributed to the effect caused by the magnetic convection induced in the electrolytic solution, called MHD effect (magneto-hydrodynamic effect). The chemical composition of the alloy was found to be same in both natural and magnetically induced deposition due to constant Ni content in the bath. The variation in the surface morphology of the coatings was studied by scanning electron microscopy (SEM). The Zn-Ni alloy coating deposited at 0.8 T perpendicular B showed the highest corrosion resistance (with corrosion rate=0.26 × 10-2 mm y-1) compared to the one with no B (corrosion rate = 14.46 × 10-2 mm y-1). The improved corrosion resistance of the coatings was discussed in the light of magnetic field effect on crystallographic orientation. © 2013 Elsevier B.V. All rights reserved.Item Electrodeposition and electro-catalytic study of nanocrystalline Ni-Fe alloy(Elsevier Ltd, 2014) Ullal, Y.; Hegde, A.C.This paper presents the electrodeposition protocol for development of a stable, inexpensive and efficient electrode material for water splitting reaction. Nanocrystalline Ni-Fe alloy coatings were deposited on copper electrode from acidic bath, at different cathode current densities (c.d). Coatings were tested for their electro-catalytic behaviours, namely for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in 6 M KOH by cyclic voltammetry and chrono-potentiometry techniques. Experimental results demonstrated that these coatings can be used as potential material for water electrolysis. The corrosion stability of these coatings has also been tested in their working conditions (6 M KOH) by DC polarization method. The deposition conditions of Ni-Fe alloy were optimized for peak performance for both electro-catalytic reactions and corrosion stability. Ni-Fe alloy coatings deposited towards low and high c.d limits were found to be the better materials for OER and HER, respectively from same electrolytic solution. Further, Ni-Fe coating deposited at 6.0 Ad m-2 was found to be the most corrosion resistant. The structure-property relationship of electrodeposited coatings has been discussed by exploring PXRD, EDX and FESEM study. © 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.Item Novel Co-Ni-graphene composite electrodes for hydrogen production(Royal Society of Chemistry, 2015) Subramanya, B.; Ullal, Y.; Shenoy, S.U.; Bhat, D.; Hegde, A.C.Active, stable and cost-effective electrocatalysts are key to water splitting for hydrogen production through electrolysis. Herein, we report the facile preparation of highly porous Co-Ni-graphene (Co-Ni-G) composite electrodes by electrodeposition for electrocatalytic applications. The incorporation of graphene into the Co-Ni matrix enhances the catalyst's activity for the hydrogen evolution reaction (HER) in an alkaline solution. The best coating exhibits a maximum current density of -850 mA cm-2 at -1.6 V, which is approximately 4 times better than that of the binary Co-Ni alloy indicating higher activity for hydrogen production. The addition of graphene to an electrolyte bath results in a porous encapsulated bundle of alloy nano-particles within the graphene network which effectively increases the electrochemically active surface area. As indicated by XPS analysis results, on addition of graphene the Co(0) and Ni(0) content in the deposit increases and as a result both cobalt/cobalt oxide and nickel/nickel oxide sites are evenly distributed on the Co-Ni-G electrode surface which is responsible for increased HER activity. The Tafel slope analysis showed that the HER follows a Volmer-Tafel mechanism. The structure-property relationship of the Co-Ni-G composite coating has been discussed by interpreting field emission scanning electron microscopy (FESEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) analysis results. © The Royal Society of Chemistry 2015.Item Synthesis and characterization of Ni-P-Ag composite coating as efficient electrocatalyst for alkaline hydrogen evolution reaction(Elsevier Ltd, 2016) Elias, L.; Hegde, A.C.The effect of addition of silver nanoparticle sol (SNS) into Ni-P plating bath was studied in terms of the variation in electrocatalytic behavior of the developed coatings in 1.0 M KOH. Ni-P-Ag composite coating was achieved through direct electrolysis by adding a known quantity of the conventionally prepared SNS into Ni-P bath. Ni-P-Ag coatings electrodeposited galvanostatically on copper under different conditions of the bath was used as electrode material for alkaline hydrogen evolution reaction (HER). The optimal concentration of the SNS required for maximum electrocatalytic activity towards HER was obtained by adding different volumes of SNS (from 0 to 50 mL L?1) into the bath. The HER efficiency of the test electrodes in 1.0 M KOH medium was examined using cyclic voltammetry (CV) and chronopotentiometry (CP) techniques. The kinetics of HER on the alloy and composite electrodes were established through Tafel polarization and electrochemical impedance spectroscopy (EIS) analyses. Energy dispersive spectroscopy (EDS) was used to confirm the incorporation of Ag nanoparticles into the Ni-P alloy matrix. The microstructure and morphology of the alloy and composite coatings were analyzed by Scanning Electron Microscopy (SEM). A significant improvement in the electrocatalytic property of nano-Ag derived composite coatings was found, and was attributed to the enhanced electroactive sites of Ag particles. Deposition conditions to maximize the electrocatalytic activity of Ni-P-Ag nanocomposite coatings in relation to traditional Ni-P alloy coatings was arrived, and results are discussed. © 2016Item Electrodeposition of Sn-Ni Alloy Coatings for Water-Splitting Application from Alkaline Medium(Springer Boston, 2017) Shetty, S.; Hegde, A.C.In this work, Sn-Ni alloy coatings were developed onto the surface of copper from a newly formulated electrolytic bath by a simple and cost-effective electrodeposition technique using gelatin as an additive. The electrocatalytic behavior of coatings deposited at different current densities (c.d.’s) for water-splitting applications, in terms of hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), has been researched. The experimental results showed that the electrocatalytic activity of Sn-Ni coatings has a close relationship with its composition, surface morphology, and phase structure depending on the c.d. used, supported by scanning electron microscopy (SEM-EDX) and X-ray diffraction (XRD) analyses. Cyclic voltammetry and chronopotentiometry techniques have demonstrated that Sn-Ni alloy deposited at 4.0 A dm?2 (having 37.6 wt pct Ni) and 1.0 A dm?2 (having 19.6 wt pct Ni) exhibit, respectively, the highest electrocatalytic behavior for HER and OER in 1.0-M KOH solution. Sn-Ni alloy coatings were found to be stable under working conditions of electrolysis, confirmed by electrochemical corrosion tests. High electrocatalytic activity of Sn-Ni alloy coatings for both HER and OER is specific to their composition, surface morphology, and active surface area. © 2016, The Minerals, Metals & Materials Society and ASM International.Item Electrodeposition and characterization of Ni-Mo alloy as an electrocatalyst for alkaline water electrolysis(Elsevier B.V., 2017) Shetty, S.; Mohamed, M.; Bhat, D.K.; Hegde, A.C.This work details the efficiency of Ni-Mo alloy as an electrode for water splitting application through electrodeposition method. Nano-crystalline Ni-Mo alloy coatings were deposited in the current density (c.d.) range of 1.0–4.0 A dm? 2 on a copper substrate, and were investigated for their deposit characters, and their electrocatalytic behaviours in 1.0 M KOH solution. The electrocatalytic behaviour of the coatings, in terms of their hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), were evaluated by electrochemical methods, like cyclic voltammetry (CV) and chronopotentiometry (CP). Experimental results revealed that Ni-Mo alloy electrodeposited at 1.0 A dm? 2 (38.3 wt% Mo) and 4.0 A dm? 2 (33.2 wt% Mo) shows the highest electrocatalytic tendency for HER and OER, respectively. The corrosion behaviour of Ni-Mo alloy coated at 4.0 A dm? 2 is found to be the most corrosion resistant in the same alkaline medium, compared to other coatings. The highest electrocatalytic activity of Ni-Mo alloy deposit for both HER and OER, depending on deposition c.d. was attributed to their composition (in terms of Ni and Mo content), structure and surface morphology; supported by EDXA, XRD, SEM and AFM analyses. The experimental study demonstrated that Ni-Mo alloy coatings follow Volmer-Tafel type of mechanism for HER, testified by Tafel slope analyses. © 2017 Elsevier B.V.Item Electrolytic Synthesis of Ni-W-MWCNT Composite Coating for Alkaline Hydrogen Evolution Reaction(Springer New York LLC barbara.b.bertram@gsk.com, 2018) Elias, L.; Hegde, A.C.Nickel–tungsten multi-walled carbon nanotube (Ni-W-MWCNT) composite films were fabricated by an electrodeposition technique, and their electrocatalytic activity toward hydrogen evolution reaction (HER) was studied. Ni-W-MWCNT composite films with a homogeneous dispersion of MWCNTs were deposited from an optimal Ni-W plating bath containing functionalized MWCNTs, under galvanostatic condition. The presence of functionalized MWCNT was found to enhance the induced codeposition of the reluctant metal W and resulted in a W-rich composite coating with improved properties. The electrocatalytic behaviors of Ni-W-MWCNT composite coating toward HER were studied by cyclic voltammetry (CV) and chronopotentiometry techniques in 1.0 M KOH medium. Further, Tafel polarization and electrochemical impedance spectroscopy (EIS) studies were carried out to establish the kinetics of HER on the alloy and composite electrodes. The experimental results revealed that the addition of MWCNTs (having a diameter of around 10-15 nm) into the alloy plating bath has a significant effect on the electrocatalytic behavior of Ni-W alloy deposit. The Ni-W-MWCNT composite coating was found to show better HER activity than the conventional Ni-W alloy coating. The enhanced electrocatalytic activity of Ni-W-MWCNT composite coating is attributed to the MWCNT intersticed in the deposit matrix, evidenced by surface morphology, composition and phase structure of the coating through SEM, EDS and XRD analyses, respectively. © 2018, ASM International.Item Electrodeposition of multilayer NiW alloy coating for improved anticorrosion performance(Springer, 2021) Raveendran, M.N.; Hegde, A.C.The attractiveness of electroplating linked to cathodic current density (CD) has tried to exploit here to the development of coatings of high corrosion resistance. Multilayer NiW alloy coatings of better anticorrosion performance were electrodeposited from a tartrate bath by periodic pulsing of CD between two values, during the process of deposition. The multilayer coatings of different configurations, in terms of composition and thickness of individual layers were developed by proper modulation of amplitude and duration of the square current pulse, respectively. The deposition conditions were optimized for best performance of the coatings against corrosion. Our experimental study revealed that under optimal condition, multilayer NiW coating having (NiW)1.0/3.0/120 configuration is almost six times more corrosion resistant than its monolayer coating, deposited from same bath for same duration. The reason for improved corrosion performance in multilayer NiW alloy coating was explained in the light of effect of larger interfaces affected due to layered deposition and confirmed by scanning electron microscopy analysis, energy dispersive spectroscopy and X-ray diffraction study. The mechanism of corrosion responsible for its better performance, in relation to its monolayer coating is given, and results are discussed. © 2021, Indian Academy of Sciences.Item Anomalous codeposition of NiCo alloy coatings and their corrosion behaviour(Elsevier Ltd, 2022) Raveendran, M.N.; Hegde, A.C.Here, we report the electrodeposition NiCo alloy coatings from a new bath using the glycine, as additive. A bright and uniform coatings NiCo alloy have been developed at different current densities and their corrosion performances have been evaluated. The surface morphology, composition and phase structure of alloy coatings have been analyzed using Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS) and X-ray diffraction (XRD) techniques, respectively. The compositional information of NiCo alloy coatings revealed that the proposed bath follows anomalous type of codeposition over range of current density studied (1.0–4.0 A dm−2), by demonstrating more Wt. % of Co in the deposits, than in the bath. A constant increase in the Wt. % of Ni with current density was found, supported by XRD analyses; and it may be attributed to the depletion of more readily depositable Co+2 ions at cathode film by following the principle of codeposition of NiCo alloy. The corrosion study revealed that NiCo alloy deposited at 4.0 A dm−2, represented as (NiCo) 4.0 A dm-2 coating is the most corrosion resistant compared to all other coatings. The highest corrosion stability of (NiCo) 4.0 A dm-2 alloy attributed to its highest Ni content (38.6 wt%) and increased surface smoothness, supported by EDS and SEM study. © 2022Item Effect of Magnetic Field on Corrosion Performance of Ni–Co Alloy Coatings(Springer Science and Business Media Deutschland GmbH, 2023) Shetty, A.R.; Hegde, A.C.The corrosion protection efficacy of Ni–Co alloy coatings was tried to improve by magnetoelectrodeposition (MED) approach. The magnetic field of varying strength (B) was applied in perpendicular and parallel to the direction of diffusion of metal ions, simultaneously to the process of deposition. The corrosion behaviour of the deposited coatings was studied through electrochemical DC method and results revealed that Magneto-electrodeposited (MED) Ni–Co alloys coatings were found to be more corrosion resistant than their conventionally electrodeposited (ED) counterparts. Moreover, the effect of magnetic field is more pronounced in perpendicular field direction and was explained by Lorentz force. Under optimal condition, MED Ni–Co alloy coating obtained at a magnetic field intensity of B = 0.3 T (Perpendicular) was found to be less prone to corrosion than its ED alloy (B = 0 T) counterpart. The increased limiting current density (iL) of Co2+ ions in turn increases the corrosion resistant properties of MED Ni–Co alloy coatings. The effect of magnetic field on improved corrosion resistance of the deposited coatings have been investigated in terms of their changed surface morphology, composition, phase structure and surface roughness using Scanning electron microscopy (SEM), Energy dispersion spectroscopy (EDS), X-Ray diffraction (XRD) technique and Atomic Force Microscopy (AFM) respectively. © 2022, The Author(s).