Faculty Publications
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Item Corrosion stability of electrodeposited cyclic multilayer Zn-Ni alloy coatings(2011) Bhat, R.S.; Udupa, K.R.; Hegde, A.C.This paper reports on a study of electrodeposition and characterisation of cyclic multilayer coatings of Zn-Ni alloy from a sulphate bath. Cyclic multilayer alloy coatings were deposited on mild steel through the single bath technique by appropriate manipulation of cathode current densities. The thickness and composition of the individual layers of the CMA deposits were altered precisely and conveniently by cyclic modulation of the cathode current during electrodeposition. Multilayer deposits with sharp change in composition were developed using square current pulses, using thiamine hydrochloride and citric acid as additives. Laminar deposits with different configurations were produced and their corrosion behaviours were studied by AC and DC methods in 5%NaCl solution. It was observed that the corrosion resistance of the CMA coating increased progressively with the number of layers (up to certain optimal numbers) and then decreased. The decrease in corrosion resistance at high degree of layering was attributed to interlayer diffusion due to less relaxation time for redistribution of metal ions at cathode during deposition. The coating configurations have been optimised for peak performance of the coatings against corrosion. It was found that CMA coating developed at cyclic cathode current densities of 3.0/5.0 A dm-2 with 300 layers showed the lowest corrosion rate (0.112×10-2 mm/year) which is ?54 times better than that of monolithic Zn-Ni alloy, deposited from the same bath. The protection efficacy of CMA coatings is attributed to the difference in phase structure of the alloys in successive layers, deposited at different current densities, evidenced by X-ray diffraction analysis. The formation of multilayers and corrosion mechanism were examined by scanning electron microscopy. © 2011 Institute of Metal Finishing.Item Synthesis of effective electrocatalyst for water splitting application from simple Cu-Ni bath(Allerton Press Incorporation journals@allertonpress.com, 2017) Elias, L.; Banjan, R.U.; Hegde, A.C.Electrocatalytically active Cu-Ni alloy coatings have been developed from a simple electrolyte having only Cu+2 and Ni+2 ions, without the use of any additive. Electrocatalytic character of the coatings was tested for their hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in 1.0 M KOH medium, alongside with their corrosion behaviours. Cyclic voltammetry and chronopotentio-metry study revealed that the deposition current density has a prominent role on the alkaline water splitting behaviour of the coatings, depending on their phase structure, composition and surface morphology. It was found that the c.d. has an inverse dependence on HER and OER. The Cu-Ni alloy coatings developed, respectively at 3.0 and 4.0 A dm–2, were found to be the best coatings for HER and OER, depending on the surface morphology. The electrocatalytic activity of Cu-Ni alloy coating for HER, deposited at 3.0 A dm–2 (optimal), was further improved through electrochemical dissolution of the as-deposited coating. The increase in the electrocatalytic activity for HER has been attributed to the enhancement in the exposed surface area of Ni active sites due to the leaching of Cu from the alloy matrices, evidenced by the energy-dispersive X-ray spectroscopy and scanning electron microscopy. The dependencies of HER and OER on to the surface of Cu-Ni alloy coatings were analysed in terms of deposition c.d. of the coatings, and the results are discussed. © 2017, Allerton Press, Inc.Item Effect of Potassium Sodium Tartrate on Composition and Corrosion Performance of Ni–W Alloy Coatings(Pleiades journals, 2021) Neethu Raveendran, M.; Hegde, A.C.Abstract: In this communication, the effect of potassium sodium tartrate as complexing agent on the composition, phase structure, surface morphology, and corrosion performance of electrodeposited nickel-tungsten alloy coatings is reported. The deposition conditions were optimized for the best performance of the coatings against corrosion. Ni–W coatings were developed at different current densities and their corrosion behaviour was studied. Compositional data revealed that the noble metal tungsten content of the alloy decreased with growing cathodic current densities. Characteristics responsible for the best anticorrosion performance of Ni–W alloy coatings were compared with those of a citrate bath, earlier reported by the authors and their colleagues. The experimental study in this paper demonstrated an inverse dependency of the W content of Ni–W alloy on a current density, compared to that in a citrate bath. The X-ray diffraction study revealed that anticorrosion performance is driven by the W content of the alloys, not by the current density at which they are deposited. An inverse dependency of the W content on a current density, is discussed in the light of the theory of the mass transfer controlled M-complex ions (where M = W/Ni), associated in the deposition. It is supposed that a decrease/an increase of the W content in a tartrate or a citrate bath with the current density is afforded by a lower limiting current density (iL) of the W/Ni-complex ion, depending on the stability of the M-tartrate/citrate complex formed. The experimental results were discussed with the help of different analytical techniques, like scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffractometry. © 2021, Allerton Press, Inc.Item Anomalous codeposition of NiCo alloy coatings and their corrosion behaviour(Elsevier Ltd, 2022) Raveendran, M.N.; Hegde, A.C.Here, we report the electrodeposition NiCo alloy coatings from a new bath using the glycine, as additive. A bright and uniform coatings NiCo alloy have been developed at different current densities and their corrosion performances have been evaluated. The surface morphology, composition and phase structure of alloy coatings have been analyzed using Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS) and X-ray diffraction (XRD) techniques, respectively. The compositional information of NiCo alloy coatings revealed that the proposed bath follows anomalous type of codeposition over range of current density studied (1.0–4.0 A dm−2), by demonstrating more Wt. % of Co in the deposits, than in the bath. A constant increase in the Wt. % of Ni with current density was found, supported by XRD analyses; and it may be attributed to the depletion of more readily depositable Co+2 ions at cathode film by following the principle of codeposition of NiCo alloy. The corrosion study revealed that NiCo alloy deposited at 4.0 A dm−2, represented as (NiCo) 4.0 A dm-2 coating is the most corrosion resistant compared to all other coatings. The highest corrosion stability of (NiCo) 4.0 A dm-2 alloy attributed to its highest Ni content (38.6 wt%) and increased surface smoothness, supported by EDS and SEM study. © 2022