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Item Role of cadmium on corrosion resistance of Zn-Ni alloy coatings(Allerton Press Inc. journals@allertonpress.com, 2014) Rao, V.R.; Hegde, A.C.Cadmium (Cd) catalyzed Zn-Ni alloy plating has been accomplished galvanostatically on mild steel (MS) using gelatin and glycerol as additives. The effect of addition of Cd into Zn-Ni bath has been examined in terms of nickel (Ni) content and corrosion resistance of Zn-Ni-Cd ternary alloy coatings. The process and product of electrolysis under different concentrations of additives and Cd have been investigated by cyclic voltammetry (CV). The effects of current density (c.d.) on Ni content of the alloy have been studied by spectrophotometric method, supported by EDX analysis. The deposition has been carried out under different concentrations of Cd ranging from 0.004 to 0.1 M. The corrosion rates (CR) of Zn-Ni alloy coatings have been found to decrease drastically with addition of Cd. It has been also revealed that the CR of binary Zn-Ni alloy coatings decreased with the increase of Cd concentration only up to a certain optimal concentration, i.e., up to 0.02 M, and then remained unchanged. An effort to change the anomalous type of codeposition into normal one by changing the molar ratios of the metal ions, i.e. [Cd2+]/[Ni2+] as 0.01, 0.05 and 0.25 has remained futile. CV study demonstrated an important role of Cd in mutual depositions of Zn2+ and Ni2+ ions by its preferential adsorption, thus leading to the increased Ni content of the alloy. The bath composition and operating parameters have been optimized for deposition of bright and uniform Zn-Ni-Cd alloy coatings. Changes in the surface morphology and phase structure of Zn-Ni alloy coatings due to addition of Cd has been confirmed by Scanning Electron Microscopy (SEM) and X-Ray Diffraction (XRD) study respectively. Experimental investigations so as to identify the role of Cd in codeposition Zn-Ni alloy coatings have been carried out and the results are discussed. © 2014 Allerton Press, Inc.Item Electrofabrication of multilayer Fe-Ni alloy coatings for better corrosion protection(Springer Verlag service@springer.de, 2014) Ullal, Y.; Hegde, A.C.Electrofabrication of multilayer Fe-Ni alloy coatings were accomplished successfully on mild steel and their corrosion behaviors were studied. Multilayer comprised of alternatively formed 'nano-size' layers of Fe-Ni alloy of different composition have been produced from a single bath having Fe 2+and Ni2+ ions using modulated (i.e. periodic pulse control) current density (cd). The deposition conditions were optimized for both composition and thickness of individual layers for best performance of the coatings against corrosion. The deposits were analyzed using scanning electron microscopy (SEM), powder X-ray diffraction (PXRD), Hardness Tester, electrochemical AC and DC methods respectively. The multi layered deposits showed better corrosion resistances compared to the monolayer Fe-Ni (CR = 3.77 mm year-1) coating deposited using DC from the same bath; the maximum corrosion resistance being shown by the coating having 300 layers, deposited at cyclic cathodic current densities of 2.0 and 4.0 A dm-2 (CR = 0.03 mm year-1). Drastic improvement in the corrosion performance of multilayer coatings were explained in the light of changed kinetics of mass transfer at cathode and increased surface area due to modulation and layering. © 2014 Springer-Verlag Berlin Heidelberg.Item Magnetically induced codeposition of Ni-Cd alloy coatings for better corrosion protection(American Chemical Society service@acs.org, 2014) Rao, V.R.; Hegde, A.C.The effects of applied magnetic field, B (both parallel and perpendicular) during process of electrodeposition of Ni-Cd alloy coating on mild steel from a newly proposed electrolytic bath have been studied by using X-ray diffraction (XRD), energy-dispersive X-ray (EDX), and scanning electron microscopy (SEM) analysis. Both parallel and perpendicular B reduced the corrosion rates (CRs); however, the effect is more pronounced in case of perpendicular B. Progressive decrease of CR with increase in the intensity of B showed that corrosion protection efficacy bears close relation with changed composition and crystallographic orientation of the coatings. Under optimal condition, Ni-Cd coating deposited at 0.8 T (perpendicular) was found to be 35 times less corrosive than the conventional Ni-Cd coating (B = 0 T) deposited from the same bath for same time. The effect of B on thickness, microhardness, surface morphology, composition, and crystallographic orientation, and hence, the corrosion resistance of the coatings were analyzed in the light of magnetohydrodynamic (MHD) effect. © 2014 American Chemical Society.