Faculty Publications
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Item Electrodeposition of Zn-Ni, Zn-Fe and Zn-Ni-Fe alloys(2010) Hegde, A.C.; Venkatakrishna, K.; Eliaz, N.Zn-Fe, Zn-Ni and Zn-Ni-Fe coatings were electrodeposited galvanostatically on mild steel from acidic baths (pH 3.5) consisted of ZnCl2, NiCl2, FeCl2, gelatin, sulfanilic (p-aminobenzenesulfonic) acid and ascorbic acid. Cyclic voltammetry showed that the effect of gelatin was more pronounced than that of sulfanilic acid, and that the deposition of the ternary alloy behaved differently from the deposition of the binary alloys. In all three systems, the Faradaic efficiency was higher than 88%, the rate of Zn deposition was heavily influenced by mass-transport limitation at high applied current densities, and the deposition was of anomalous type. For each applied current density, the concentrations of Ni and Fe in the ternary alloy were higher than the corresponding concentrations in the binary alloys. The hardness of Zn-Ni coatings was the highest, while that of Zn-Fe coatings was the lowest. The Zn-Ni-Fe coatings were the smoothest, had distinguished surface morphology, and contained ZnO in the bulk, not just on the surface. The lowest corrosion rate in each alloy system (214, 325 and 26?m year-1 for Zn-Ni, Zn-Fe and Zn-Ni-Fe, respectively) was characteristic of coatings deposited at 30, 30 and 40mAcm-2, respectively. The higher corrosion resistance of the ternary alloy was also reflected by a higher corrosion potential, a higher impedance and a higher slope of the Mott-Schottky line. The enhanced corrosion behavior of the ternary alloy was thus attributed to its chemical composition, phase content, roughness and the synergistic effect of Ni and Fe on the n-type semiconductor surface film. © 2010 Elsevier B.V.Item Development of multilayer Sn-Ni alloy coating by pulsed sonoelectrolysis for enhanced corrosion protection(Royal Society of Chemistry, 2016) Shetty, S.; Mohamed, M.J.; Bhat, D.; Hegde, A.C.Multilayer Sn-Ni alloy coating has been developed electrochemically on mild steel using an ultrasound effect, as a tool to modulate mass transfer process at electrical double layer, during deposition. Sn-Ni coatings having alternate layers of alloys of different compositions were developed on a nano/micrometric scale by pulsing sonicator ON (tON) and OFF (tOFF), periodically. The composition modulated multilayer alloy (CMMA) Sn-Ni coatings have been deposited by inducing the ultrasound field periodically at optimal current density. Corrosion performances of ultrasound-assisted multilayer Sn-Ni alloy coatings have been evaluated by electrochemical methods. Corrosion data revealed that CMMA Sn-Ni coating, developed using pulsed ultrasonic field and having 150 layers, represented as (Sn-Ni)2/2/150, is the most corrosion resistant, compared to its monolayer alloy coatings developed by both with/without ultrasound effect. Corrosion protection efficacy of multilayer coatings was found to be decreased at high degree of layering due to diffusion of layers. Improved corrosion resistance of multilayer Sn-Ni coatings is attributed to an increase in the number of layers, or interfaces separating alloys of the same metals, but of different composition, surface morphologies and phase structures, supported by energy dispersive spectroscopy, field emission scanning electron microscopy and X-ray diffraction study, respectively. The better corrosion protection of CMMA Sn-Ni coatings, compared to monolayer counterparts, is attributed to an increase in the number of layers, hence phase boundaries between layers, and experimental results are discussed. © 2018 The Royal Society of Chemistry.Item Compositionally Modulated Multilayered Zn-Co Deposits for Better Corrosion Resistance(Springer, 2020) Bhat, R.S.; Venkatakrishna, K.; Nayak, J.; Hegde, A.C.Zn-Co compositionally modulated multilayer alloy (CMMA) deposits have been developed onto mild steel using single bath technique. Multilayer alloy coatings have been galvanostatically produced using square current pulses. The switched cathode current density and number of layers have been designed for improved corrosion resistance. Experimental data revealed that multilayer coating with 120 layers at 10/30 mA/cm2 demonstrated ~ 125 times higher resistance to corrosion than monolayer alloy coating of the same thickness. The improved corrosion resistance of multilayer coatings is due to small changes in the wt.% cobalt, leading to change in the phase structure of deposit in alternate layers. The defects and failures occurring in a single layer in the deposition process are covered by the alternatively deposited coating layers. Therefore, the direction of the corrosive agent is extended or blocked. Further, the better corrosion resistances afforded by Zn-Co CMMA coatings were explained through changes in electronic properties at the interface, supported by Mott-Schottky’s plot. However, the decrease of corrosion resistance at a high degree of layering is attributed to the less relaxation time for redistribution of solutes in the diffusion layer, during plating. Potentiodynamic polarization and electrochemical impedance data showed its good protection ability. The enhanced corrosion resistance of multilayered deposits is due to small change in cobalt content, leading to alter the phase structure of the alternate-layers of the deposits. The structural morphology and the topographical structure of the coating were analyzed by scanning electron microscopy and atomic force microscopy. Evaluation of the chemical composition of the alloy coatings was carried out by x-ray photoelectron spectroscopy. © 2020, ASM International.Item Development of Ni-W alloy coatings and their electrocatalytic activity for water splitting reaction(Elsevier B.V., 2020) Neethu, R.M.; Hegde, A.C.This study reports the electrodeposition of Nickel-Tungsten (Ni-W) alloy coatings and their efficiency as electrode material for water splitting applications. Ni-W alloy coatings were electrodeposited and their electrocatalytic activity towards alkaline water splitting for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in 1 M KOH were studied. Cyclic voltammetry (CV) and chronopotentiometry (CP)techniques were used to quantify their electrocatalytic behaviors. It demonstrated the inverse dependency of electrocatalytic behaviors of coatings towards HER and OER at low and high c.d.'s, respectively. This is attributed to the change in the composition, in terms of Ni and W content of the alloy. The surface features, structural and compositional change of coatings, responsible for improved electrocatalytic activity were examined using Scanning electron microscopy (SEM), X-ray diffraction (XRD) and Energy dispersive X-ray spectroscopy (EDS) techniques. Experiment results revealed that alloy deposit can be used as a potential material for water splitting applications. © 2020Item Electrodeposition of multilayer NiW alloy coating for improved anticorrosion performance(Springer, 2021) Raveendran, M.N.; Hegde, A.C.The attractiveness of electroplating linked to cathodic current density (CD) has tried to exploit here to the development of coatings of high corrosion resistance. Multilayer NiW alloy coatings of better anticorrosion performance were electrodeposited from a tartrate bath by periodic pulsing of CD between two values, during the process of deposition. The multilayer coatings of different configurations, in terms of composition and thickness of individual layers were developed by proper modulation of amplitude and duration of the square current pulse, respectively. The deposition conditions were optimized for best performance of the coatings against corrosion. Our experimental study revealed that under optimal condition, multilayer NiW coating having (NiW)1.0/3.0/120 configuration is almost six times more corrosion resistant than its monolayer coating, deposited from same bath for same duration. The reason for improved corrosion performance in multilayer NiW alloy coating was explained in the light of effect of larger interfaces affected due to layered deposition and confirmed by scanning electron microscopy analysis, energy dispersive spectroscopy and X-ray diffraction study. The mechanism of corrosion responsible for its better performance, in relation to its monolayer coating is given, and results are discussed. © 2021, Indian Academy of Sciences.Item Anomalous codeposition of NiCo alloy coatings and their corrosion behaviour(Elsevier Ltd, 2022) Raveendran, M.N.; Hegde, A.C.Here, we report the electrodeposition NiCo alloy coatings from a new bath using the glycine, as additive. A bright and uniform coatings NiCo alloy have been developed at different current densities and their corrosion performances have been evaluated. The surface morphology, composition and phase structure of alloy coatings have been analyzed using Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS) and X-ray diffraction (XRD) techniques, respectively. The compositional information of NiCo alloy coatings revealed that the proposed bath follows anomalous type of codeposition over range of current density studied (1.0–4.0 A dm−2), by demonstrating more Wt. % of Co in the deposits, than in the bath. A constant increase in the Wt. % of Ni with current density was found, supported by XRD analyses; and it may be attributed to the depletion of more readily depositable Co+2 ions at cathode film by following the principle of codeposition of NiCo alloy. The corrosion study revealed that NiCo alloy deposited at 4.0 A dm−2, represented as (NiCo) 4.0 A dm-2 coating is the most corrosion resistant compared to all other coatings. The highest corrosion stability of (NiCo) 4.0 A dm-2 alloy attributed to its highest Ni content (38.6 wt%) and increased surface smoothness, supported by EDS and SEM study. © 2022Item Electrochemical deposition and characterisation of NiTi alloy coatings for better corrosion protection(Taylor and Francis Ltd., 2024) G, H.S.; Hegde, A.C.The present study reports the electrochemical deposition and characterisation of Nickel-Titanium (NiTi) alloy coatings on mild steel (MS) from citrate bath having nickel sulphate and titanium oxysulphate as salts, tri-sodium citrate as complexing agent and glycerol as the brightener. Bath composition and operating variables were optimised by the conventional Hull cell method for bright and uniform coating. NiTi alloy coatings were developed at varied current densities (1.0 A/dm2 to 4.0 A/dm2), keeping pH = 4.0. The corrosion behaviours of NiTi alloy coatings were evaluated by electrochemical AC and DC methods in a 3.5 per cent sodium chloride solution. X-ray diffraction (XRD), Scanning Electron Microscopy (SEM) and Energy-Dispersive X-ray Spectroscopy (EDS) techniques were used to study the phase structure, surface morphology and chemical composition of the coatings, respectively. The observed facts stand to the reason that the bath follows induced type co-deposition in the range of current density studied. Corrosion studies validated that NiTi alloy coating deposited at 4.0 A/dm2 is the most corrosion-resistant among all other current densities. This highest corrosion stability of NiTi alloy, corresponding to 4.0 A/dm2 is attributed to high wt.% of Ti (i.e. 3.5%). The decrease in corrosion rate towards high current density was analysed and discussed. © 2023 Canadian Institute of Mining, Metallurgy and Petroleum.