Faculty Publications

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    Effect of surfactant on high capacitance of galvanostatically deposited MnO2
    (Elsevier B.V., 2012) Suhasini; Hegde, A.
    Manganese dioxide has been galvanostatically deposited on stainless-steel substrate from an aqueous acidic solution of manganese sulphate (1 M) in presence of a surface active agent (surfactant), namely, sodium lauryl sulphate (SLS), for supercapacitor applications. The deposits have been developed under different conditions of SLS and their specific capacitance is measured by cyclic voltammetry (CV) and also by galvanostatic charge/discharge cycle. The oxide film (?0.1 mg cm-2) anodized from the manganese solution at 2.0 mA cm-2 has shown the highest specific capacitance of 255.8 F g -1, at scan rate of 10 mV s-1. It is observed that the capacitance increased by about 40% compared to the oxide prepared in the absence of SLS. Improved specific capacitance is due to the effect of the surfactant molecules in the deposit, causing high surface area of the deposit. The deposit is found to display good cycleability, even up to 1500 cycles. The structure and surface morphology of the deposits have been studied by means of X-ray diffraction (XRD) analysis and Scanning Electron Microscopy (SEM). XRD study reveals that crystallinity of the deposit with SLS remains unchanged, both are amorphous in nature. The surface area of the deposit is found to increase considerably due to the effect of SLS, as evident by SEM study.© 2012 Elsevier B.V. All rights reserved.
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    Production of layer by layer Zn-Fe compositional multilayer alloy coatings using triangular current pulses for better corrosion protection
    (Maney Publishing, 2015) Bhat, R.S.; Hegde, A.
    Multiple-layer coatings of Zn-Fe alloy having alternatively the same compositions have been developed galvanostatically on mild steel (MS) from a single plating bath using triangular current pulses. Thiamine hydrochloride (THC) and citric acid (CA) were used as additives. Multiple-layer coatings were developed under different conditions of cyclic cathode current density (CCCD) and number of layers. Cyclic voltammetry demonstrated that the addition of THC and CA improves the deposit character by increasing the Ni content (through suppressing the deposition of Zn) via preferential adsorption on the cathode surface. The corrosion behaviours of the coatings were evaluated by electrochemical AC and DC methods. The optimum multiple-layer coating, represented as (Zn-Fe)3.0/5.0/300, was found to exhibit about four to five times better corrosion resistance when compared with monolayer (Zn-Fe)3.0 alloy, developed from the same bath for the same duration. Distinct phase structures responsible for interface formation between successive layers (which changes alternatively) were confirmed by X-ray diffraction analysis. Better corrosion resistance afforded by multiple-layer coating was attributed to the increased specific surface area of the coating because of layering. A synergistic effect of both structural difference between layers and individual layer thickness is responsible for enhanced corrosion resistance of the multiple-layer coatings. The formation of multiple layers and corrosion mechanism were analysed by scanning electron microscopy. © 2015 Institute of Materials Finishing.
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    Novel Fe-Ni-Graphene composite electrode for hydrogen production
    (Elsevier Ltd, 2015) Badrayyana, S.; Bhat, D.K.; Shenoy, U.S.; Ullal, Y.; Hegde, A.
    We have developed a novel, efficient and economical composite electrode for hydrogen production. The electrode has been formed by embedding graphene in the Fe-Ni matrix via room temperature electrodeposition. The obtained active coatings have been tested for their efficiency and performance as electrode surfaces for hydrogen evolution reaction (HER) in 6 M KOH by cyclic voltammetry and chronopotentiometry techniques. The coating obtained at 60 mA cm-2 exhibited approximately 3 times higher activity for hydrogen production than that of binary Fe-Ni alloy. Addition of graphene to electrolyte bath resulted in porous 3D projections of nano-sized spheres of Fe-Ni on the surface of graphene, which effectively increased the electrochemically active surface area. XPS analysis results showed the equal distribution of both Ni metal and NiO active sites on the composite. The addition of graphene favoured the deposition of metallic nickel, which accelerated the rate determining proton discharge reaction. All these factors remarkably enhanced the HER activity of Fe-Ni-Graphene (Fe-Ni-G) composite electrode. The Tafel slope analysis showed that the HER follows Volmer-Tafel mechanism. The structure-property relationship of Fe-Ni-G coating has been discussed by interpreting field emission scanning electron microscopy (FESEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) analysis results. © 2015 Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
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    Electrolytic Synthesis and Characterization of Electrocatalytic Ni-W Alloy
    (Springer New York LLC barbara.b.bertram@gsk.com, 2015) Elias, L.; Scott, K.; Hegde, A.
    Inspired by the more positive (about 0.38 V nobler) discharge potential of hydrogen on Ni-W alloy compared to that on both Ni and W, a Ni-W alloy has been developed electrolytically as an efficient electrode material for water electrolysis. The deposition conditions, for peak performance of the electrodeposits for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in 1.0 M KOH medium have been optimized. Electrocatalytic activity of the coatings, deposited at different current densities (c.d.’s) for water splitting reactions of HER and OER was tested by cyclic voltammetry and chronopotentiometry. It was found that Ni-W alloys deposited, at 4.0 A/dm2 (having about 12.49 wt.% W) and 1.0 A/dm2 (having about 0.95 wt.% W) are good electrode materials as cathode (for HER) and anode (for OER), respectively. A dependency of the electrocatalytic activity for HER and OER with relative amount of Ni and W, in the deposit was found. The variation of electrocatalytic activity with W content showed the existence of a synergism between high-catalytic property of W (due to low hydrogen overvoltage) and Ni (having increased adsorption of OH? ions), for hydrogen (as cathode) and oxygen (as anode) evolution, respectively. Electrocatalytic activities of the coatings, developed at different c.d.’s were explained in the light of their phase structure, surface morphology, and chemical composition, confirmed by XRD, FESEM, and EDX analysis. The effect of c.d. on thickness, hardness, composition, HER, and OER was analyzed, and results were discussed with possible mechanisms. © 2015, ASM International.
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    Electrodeposition of laminar coatings of Ni-W alloy and their corrosion behaviour
    (Elsevier, 2015) Elias, L.; Hegde, A.
    The attractiveness of electroplating for the synthesis of advanced materials is linked to large selection of plating conditions coupled with different mass transfer processes towards the cathode, and this allows the tailoring of different properties of many electrodeposited coatings. This theme has been exploited effectively in the development of a new class of coatings; called composition modulated multilayered (CMM), or in short laminar coatings. The work embodied in this paper is to demonstrate how the corrosion resistance of monolayer Ni-W alloys can be increased to many fold of its magnitude by multilayer deposition. Ni-W coatings have been deposited on mild steel (MS) in a laminar multilayer pattern from a citrate bath using single bath technique (SBT). Electrodeposits having alternate layers of alloys, having different compositions were developed by modulating the direct current (DC). CMM coating configurations have been optimized from a newly developed bath, in terms of current pulse height and thickness of each layer to maximize its corrosion protection ability, in relation to its monolayer coating, developed from same bath for same time. The process and product of the Ni-W coatings have been characterized using different instrumental methods, such as cyclic voltammetry (CV), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) study. The better corrosion resistance behaviour of CMM Ni-W coatings has been analysed in the light of increased surface areas of the coatings due to layering, and results are discussed. © 2015 Elsevier B.V.
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    Modification of Ni-P alloy coatings for better hydrogen production by electrochemical dissolution and TiO2 nanoparticles
    (Royal Society of Chemistry, 2016) Elias, L.; Hegde, A.
    This work reports the modification of Ni-P alloy coatings for better hydrogen production by electrochemical dissolution and TiO2 nanoparticle incorporation. The first part is devoted to optimization of a new citrate bath for the development of an efficient electroactive Ni-P electrode material by electrodeposition, using glycerol as an additive. The Ni-P alloys developed at 4.0 A dm-2 and 2.0 A dm-2 were found to be good for the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), respectively as demonstrated by cyclic voltammetry (CV) and chronopotentiometry (CP) methods. The Ni-P alloy showing good catalytic activity for HER is found to be less active for OER and vice versa. The unique electrocatalytic property of the coatings was attributed to its structure, morphology and composition, confirmed by XRD, SEM and EDS analyses. In the second part, the electrocatalytic activity of Ni-P alloy coatings for HER has been improved further by anodic dissolution and TiO2 nanoparticle incorporation. Drastic improvement in the electrocatalytic activity for HER was found in both anodically treated and Ni-P-TiO2 composite coatings, compared to as-coated Ni-P alloys. The highest electrocatalytic character of the Ni-P-TiO2 composite coating was attributed to a greater number of electroactive centres, affected by TiO2 nanoparticle incorporation, and experimental results are discussed. © The Royal Society of Chemistry 2016.
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    Magnetoelectrodeposition of Ni-W alloy coatings for enhanced hydrogen evolution reaction
    (Royal Society of Chemistry, 2016) Elias, L.; Cao, P.; Hegde, A.
    The electrocatalytic efficiency of electrodeposited (ED) Ni-W alloy coatings for the hydrogen evolution reaction (HER) has been improved drastically through magnetoelectrodeposition (MED) approach. Ni-W alloy coatings have been developed under different conditions of magnetic field intensity 'B' (applied perpendicular in the range of 0.1-0.4 T), and their electrocatalytic activity for the HER has been tested using cyclic voltammetry (CV) and chronopotentiometry (CP) techniques in 1.0 M KOH solution. A drastic improvement in the electrocatalytic behavior of the MED coating, represented as (Ni-W)B=0.2 T was found as compared to its conventional Ni-W alloy coatings. Improved performance of the MED coatings was explained on the basis of differences in the process of electrocrystallization affected due to the applied magnetic field, supported by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) analyses. A magnetic field has been used advantageously for the first time to increase the W content of the alloy. Increased activity of the MED coatings was attributed to the increased W content in the alloy, characterized by the unique (220) reflection, explained by the magnetohydrodynamic (MHD) effect due to Lorentz force. © 2016 The Royal Society of Chemistry.
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    Effect of TiO2 on electrocatalytic behavior of Ni-Mo alloy coating for hydrogen energy
    (KeAi Communications Co., 2018) Shetty, A.R.; Hegde, A.
    Ni-Mo-TiO2 composite coating has been developed through electrodeposition method by depositing titanium dioxide (TiO2) nanoparticles parallel to the process of Ni-Mo alloy coating. The experimental results explaining the increased electrocatalytic activity of Ni-Mo alloy coating on incorporation of TiO2 nanoparticles into its alloy matrix is reported here. The effect of addition of TiO2 on composition, morphology and phase structure of TiO2 – composite coating is studied with special emphasis on its electrocatalytic activity for hydrogen evolution reaction (HER) in 1.0 M KOH solution. The electrocatalytic activity of alloy coatings were validated using cyclic voltammetry (CV) and chronopotentiometry (CP) techniques. Under optimal condition, TiO2 – composite alloy coating represented as (Ni-Mo-TiO2)2.0 A dm?2 is found to exhibit the highest electrocatalytic activity for HER compared to its binary alloy counterpart. The increased electrocatalytic activity of (Ni-Mo-TiO2)2.0 A dm?2 composite coating was attributed to the increased Mo content, porosity and roughness of coating, affected due to addition of TiO2 nanoparticles, supported by SEM, EDX, XRD and AFM study. The increased electrocatalytic activity of (Ni-Mo-TiO2)2.0 A dm?2 coating was found due to decreased Rct and increased Cdl values, demonstrated by EIS study. Better electrocatalytic activity of (Ni-Mo-TiO2)2.0 A dm?2 coating, compared to (Ni-Mo)2.0 A dm?2 coating has been explained through mechanism. Experimental study revealed that (Ni-Mo-TiO2)2.0 A dm?2 composite coating follows Volmer-Heyrovsky mechanism, compared to Tafel mechanism in case of (Ni-Mo-TiO2)2.0 A dm?2 coating, assessed on the basis of Tafel slopes. © 2018
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    Synergistic boost in Fe3O4 anode performance for li-ion batteries via Zn and Cu double doping and multi-walled carbon nanotube composite integration
    (Elsevier B.V., 2024) Kumar, A.; Mukesh, P.; Lakshmi Sagar, G.; Hegde, A.; Nagaraja, H.S.
    In this study, a novel nanocomposite material comprising pure Fe3O4 (FO), doped Zn0.5Cu0.5Fe2O4-3 (ZCFO-3), and Zn0.5Cu0.5Fe2O4-3@ Multi-walled carbon nanotube (ZCFO-3@MWCNT) nanocomposite material is carefully prepared using a simple one-step hydrothermal process. Comprehensive surface and morphological analysis are conducted using X-ray diffraction (XRD), Field emission scanning electron microscopy (FESEM), and High-resolution transmission electron microscopy (HRTEM), while compositional studies are investigated through Raman spectroscopy and X-ray photoelectron spectroscopy (XPS). The electrochemical performance is fully analyzed through Cyclic voltammetry (CV), Electrochemical impedance spectroscopy (EIS), rate capability tests, discharge/charge capacity, and cyclic stability evaluations. Among these three nanomaterials, ZCFO-3@MWCNT nanocomposite at 100 mA g−1 current density reveals the best performance, with a discharge capacity of 1974 mAh g–1, ZCFO-3 and FO reveal 1340 mAh g–1 and 1317 mAh g–1 respectively. After 800 cycles at 500 mA g−1 current density, ZCFO-3@MWCNT stays strong with a discharge capacity of 646 mAh g–1, while ZCFO-3 manages only 362 mAh g–1 and FO only 111 mAh g–1. After 1200 cycles at 500 mA g−1, the nanocomposite still delivers 518 mAh g–1. This study suggests that ZCFO-3@MWCNT could be a promising anode material for lithium-ion batteries. © 2024 Elsevier B.V.