Faculty Publications
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Item Experimental analysis and optimization of plasma spray parameters on microhardness and wear loss of Mo-Ni-Cr coated super duplex stainless steel(Taylor and Francis Ltd., 2022) Gowdru Chandrashekarappa, M.; Pradeep, N.B.; Girisha, L.; Harsha, H.M.; Shettigar, A.Plasma spray coatings are one among the economic path to offer quick solutions for preventing the part (substrate) failures due to rapid wear. In the present work, Mo-Ni-Cr powder is used as a coating material on super duplex stainless steel to minimise the wear loss. The microhardness of the coating is affected by the factors (current, powder feed rate and standoff distance) of the plasma spray coating process. Taguchi method is followed for preliminary experimental plan, analysis, and to perform optimisation for maximum microhardness. The results showed that the current being the dominant effect followed by powder feed rate and standoff distance on the microhardness of coated samples. The optimised plasma spray condition resulted in the highest coating microhardness (i.e., 764.33 HV), which is 2.78 times higher than that of super duplex stainless steel (i.e., 275 HV). Taguchi experiments are conducted to know the factors (load, sliding speed and sliding distance) influence the wear loss of coated samples prepared for optimised plasma spray conditions. The applied load and sliding speed are found statistically significant, whereas the sliding distance is insignificant towards wear loss. The results of wear loss of the substrate (uncoated sample) and optimised condition of the coated sample are found equal to 18 mg, and 2.8 mg, respectively. © 2020 Engineers Australia.Item Fretting wear behavior on LPBF processed AlSi10Mg alloy for different heat treatment conditions(Elsevier Editora Ltda, 2024) Nanjundaiah, R.S.; Rao, S.S.; Praveenkumar, K.; Prabhu, T.R.; Shettigar, A.K.; Gowdru Chandrashekarappa, M.; Linul, E.To widen the industrial application of additively manufactured (AM) parts, the study of fretting wear behavior is essential, as it ensures the safety and reliability that drive innovation in design and materials. This study explores the fretting wear behavior of the as-built and heat-treated state of AlSi10Mg alloy fabricated, viz., laser powder bed fusion (LPBF). Initially, the as-built and T5, T6, and stress-relieved (SR) heat-treated samples were examined using scanning electron microscopy (SEM) to gain insights into the microstructural changes. The as-built samples exhibited a higher hardness level (135 HV) primarily due to the presence of very fine microstructure of the α-Al cellular matrix with embedded Si. The α-Al cellular structure dissolved with various heat treatments, and Si particles coarsened. The hardness decreased to 85, 79, and 67 HV for the T5, T6, and SR conditions, respectively. Subsequently, fretting tests were conducted on the samples, applying various normal loads of 10, 50, and 100 N. Further, the samples were characterized by the coefficient of friction (COF), worn surface morphology, and wear volume loss. The investigation showed that the as-built material showed less wear volume loss under all loading conditions than the heat-treated conditions. Furthermore, the T5 heat treated sample had a lower wear volume when compared to the T6 and SR heat-treated samples. The heat-treated sample exhibits compressive stress, whereas the LPBF processed, the as-built sample shows tensile stress. © 2024 The Authors