Faculty Publications

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    Understanding the initial stage oxidation and microstructural evolution of detonation sprayed NiCoCrAlY bond coat using in-situ high-temperature X-ray diffraction
    (Elsevier Ltd, 2022) Kala, V.; Santhy, K.; Govindarajan, G.; Rajasekaran, B.
    This study focuses on in-situ high-temperature X-ray diffraction (HT-XRD) investigation to understand the oxidation, microstructural evolution, and recrystallization of the NiCoCrAlY bond coat. HT-XRD analysis was carried out at a constant temperature of 1423 K for 3 h in a 10−4 Pa vacuum. The formation of α-Al2O3, Cr2O3, Co3O4, and NiCr2O4 oxides and microstructural evolution, such as homogenization of phases (γ and β) during in-situ HT-XRD, has been analyzed with FE-SEM (EDS), Density Functional Theory calculations and Rietveld refinement's support. β-(Ni,Co)Al phase depletion (by 77%) was found at 1423 K during the HT-XRD; however, no TGO formation was noticed. © 2022 Elsevier Ltd
  • Item
    Thermal expansion and microstructure evolution of atmospheric plasma sprayed NiCrAlY bond coat using in-situ high temperature X-ray diffraction
    (Elsevier B.V., 2023) Abhijith Vijay, V.; Santhy, K.; Govindarajan, G.; Rajasekaran, B.
    The paper focuses on in-situ high-temperature X-ray diffraction (HT-XRD) study on atmospheric plasma sprayed NiCrAlY coating. The sample was in-situ heated from 25 °C to 1150 °C in a controlled atmosphere (3 × 10−4 bar), and the corresponding X-ray diffraction patterns for different temperatures were recorded. The effect of temperature on crystallite size, lattice strain, and coefficient of linear thermal expansion was studied. Major phases identified are γ-Ni, γ’-Ni3Al, β-NiAl, and α-Cr. The formation of stable α-Al2O3 and spinel was found above 1000 °C. The transformation of β to γ’ and γ phase was observed as a function of temperature. The equilibrium phases and the thermal expansion of disordered Face Centered Cubic (FCC) and Body Centered Cubic (BCC) phases were predicted and supported by Thermo-Calc prediction for the stable temperature range. Results showed that the non-equilibrium microstructure produced by thermal spray process did not alter the thermal expansion behaviour. In-situ treatment resulted in microstructure and elemental homogenization. The thermal expansion and mechanism of phase evolution were discussed. © 2022 Elsevier B.V.