Faculty Publications
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Item Multi-objective optimization of various type finned heat sink with phase change materials (PCM)(Institute of Physics, 2022) Muthamil Selvan, N.; Trilok, G.; Gnanasekaran, N.The paper focuses on optimizing hybrid PCM filled heat sinks with a multi-objective approach. In the current study, the fins are oriented both horizontally at the sidewalls and vertically at the bottom side in the enclosure. Two heat sinks with different types of fin shapes are introduced in the enclosure. A rectangular shape finned heat sink, and a tapered shape finned heat sink is incorporated in both sidewalls and bottom walls. The study's main goal is to optimize the PCM-based heat sink to prolong the charging cycle (melting) and shorten the discharging cycle (solidification). The PCM used in the study is n-eicosane, and the material for the heat sink is aluminum. A heat flux with constant supply of 2000 W/m2 is provided at the enclosure bottom, and the remaining walls are insulated. A 2-D numerical simulation is done using the commercial software ANSYS Fluent. The multi-objective optimization is carried out using the technique for order preference by similarity to ideal solution (TOPSIS) optimization technique. For a constant PCM volume for both the cases, fin spacing, fin positioning, and fin heights are varied. The output results determined the optimum configuration for the stretched melting period and minimized solidification period. © Published under licence by IOP Publishing Ltd.Item Comparison of fluid flow and heat transfer through metal foams and wire mesh by using CFD(Bentham Science Publishers, 2019) Kotresha, B.; Gnanasekaran, N.Background: The unique structural characteristics of the metal foams, such as low density, large surface area, ability to increase turbulence, and increased heat transfer efficiency, are the advantages associated with thermal applications such as electronics cooling, refrigeration air conditioning, etc. The porous metal foam structures are extensively used to enhance heat transfer. Objective: This paper discusses the numerical simulations of a vertical channel filled with metal foam and wire mesh. The fluid flow and heat transfer phenomena of a wire mesh are compared with two different types of metal foams. Metal foams are made of aluminium and copper while the wire mesh is made of brass. The porosity of the metallic porous structures varies from 0.85 to 0.95. Methods: A Darcy extended Forchheirmer model is considered for solving fluid flow through the porous media while the heat transfer through the porous media is predicted using local thermal non-equilibrium model. Results: Initially, the results obtained using the proposed numerical procedures are compared with experimental results available in the literature. The numerical simulations suggest that the pressure drop increases as the velocity of the fluid increases and decreases as the porosity increases. The heat transfer coefficient and Nusselt number are determined for both the metal foams and the wire mesh. Conclusion: The Nusselt number obtained for wire mesh shows almost 90% of the copper metal foam in the same porosity range. The numerical results suggest that the brass wire mesh porous medium can also be used for enhancement of heat transfer. In this article, patents have been discussed. © 2019 Bentham Science Publishers.Item Effect of thickness and thermal conductivity of metal foams filled in a vertical channel – a numerical study(Emerald Publishing, 2019) Kotresha, B.; Gnanasekaran, N.Purpose: This paper aims to discuss about the two-dimensional numerical simulations of fluid flow and heat transfer through high thermal conductivity metal foams filled in a vertical channel using the commercial software ANSYS FLUENT. Design/methodology/approach: The Darcy Extended Forchheirmer model is considered for the metal foam region to evaluate the flow characteristics and the local thermal non-equilibrium heat transfer model is considered for the heat transfer analysis; thus the resulting problem becomes conjugate heat transfer. Findings: Results obtained based on the present simulations are validated with the experimental results available in literature and the agreement was found to be good. Parametric studies reveal that the Nusselt number increases in the presence of porous medium with increasing thickness but the effect because of the change in thermal conductivity was found to be insignificant. The results of heat transfer for the metal foams filled in the vertical channel are compared with the clear channel in terms of Colburn j factor and performance factor. Practical implications: This paper serves as the current relevance in electronic cooling so as to open up more parametric and optimization studies to develop new class of materials for the enhancement of heat transfer. Originality/value: The novelty of the present study is to quantify the effect of metal foam thermal conductivity and thickness on the performance of heat transfer and hydrodynamics of the vertical channel for an inlet velocity range of 0.03-3 m/s. © 2018, Emerald Publishing Limited.Item Numerical consideration of LTNE and darcy extended forchheimer models for the analysis of forced convection in a horizontal pipe in the presence of metal foam(American Society of Mechanical Engineers (ASME), 2021) Jadhav, P.H.; Gnanasekaran, N.; Arumuga Perumal, D.The intent of the current research work is to emphasize the computational modeling of forced convection heat dissipation in the presence of high porosity and thermal conductivity metallic foam in a horizontal pipe for different regimes of the fluid flow for a range of Reynolds number. A two-dimensional physical domain is considered in which Darcy extended Forchheimer (DEF) model is adopted in the aluminum metallic foam to predict the features of fluid flow and local thermal nonequilibrium (LTNE) model is employed for the analysis of heat transfer in a horizontal pipe for different flow regimes. The numerical results are initially matched with experimental and analytical results for the purpose of validation. The average Nusselt number for fully filled foam is found to be higher compared to other filling rate of metallic foams and the clear pipe at the cost of pressure drop. As an important finding, it has been observed that the laminar and transition flow gives higher heat transfer enhancement ratio and thermal performance factor compared to turbulent flow. This work resembles numerous industrial applications such as solar collectors, heat exchangers, electronic cooling, and microporous heat exchangers. The novelty of the work is the selection of suitable flow and thermal models in order to clearly assimilate the flow and heat transfer in metallic foam. The presence of aluminum metal foam is highlighted for the augmentation of heat dissipation in terms of PPI and porosity. The parametric study proposed in this work surrogates the complexity and cost involved in developing an expensive experimental setup. © 2021 American Society of Mechanical Engineers (ASME). All rights reserved.Item Integrated microchannel cooling for densely packed electronic components using vanadium pentaoxide (V2O5)-xerogel nanoplatelets-based nanofluids(Springer Science and Business Media B.V., 2023) Narendran, G.; Gnanasekaran, N.; Arumuga Perumal, D.A.; Moolayadukkam, M.; Nagaraja, H.S.The present study reports the implementation of novel nanoplatelets-based vanadium pent oxide (V2O5)-xerogel for the application of conjugate cooling in densely packed electronic devices. An integrated heat sink is made up of copper with a channel width of 490 µm and is shrink-fitted into aluminium block that acts as a heat spreader. V2O5-xerogel is synthesized by melt quenching process and characterized based on field emission scanning electron microscope, transmission electron microscope, and X-ray diffraction to analyse the surface morphology of the particles. Studies related to the stability of the nanofluids for different concentrations are discussed in this paper. Furthermore, a study on the effect of pulsating flow in microchannel is performed for different flow rates. As a result, a maximum enhancement of 17% in heat transfer coefficient was observed for the concentration of 0.4 mass% with a flow rate of 200 mL min-1 compared to a pure fluid. Finally, the results reveal that the xerogel is a potential working fluid for heat transfer applications involving microscale devices. © 2023, Akadémiai Kiadó, Budapest, Hungary.Item Experimental investigation on additive manufactured single and curved double layered microchannel heat sink with nanofluids(Springer Science and Business Media Deutschland GmbH, 2023) Narendran, G.; Mallikarjuna, B.; Nagesha, B.K.; Gnanasekaran, N.For the latest high density compact devices, thermal management is crucial for their effective heat dissipation and system reliability. In literature, microchannel heat sink has been established as one of the advanced heat transfer techniques to fulfill the cooling demands of high power electronic applications. However, maldistribution in microchannels causes flow induced high temperature zones (FITZ) which reduces the electrical performance owing to electrical-thermal instability of the integrated chips. One way to mitigate the FITZ is by allowing more coolant inlets in these zones. In the current study, this is achieved by redesigning double layer microchannel heat sink (DMCHS) specific to the FITZ of I-type microchannel configuration using additive manufacturing (AM). Two AM microchannels were tested, one is a single layer microchannel heat sink (MCHS) and another one is a curved double layer microchannel (C-DMCHS). The curved channels were introduced in the bottom channels of C-DMCHS to mitigate FITZ compared to conventional DMCHS. AM microchannels are compared for Nusselt number and friction factor characteristics with the conventional straight channels, and heat treated AM microchannels. From experimental observation, Ti64 3D printed microchannel with Graphene oxide (GO-0.12%) nanofluid developed 75.4% more pressure drop than the Ti64 heat treated microchannel. The results additionally show that the C-DMCHS delivered 26.5% lower FITZ temperature than MCHS. © 2023, The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature.Item Multi-Objective Optimization of Hybrid Heat Sinks with Phase Change Materials(Taylor and Francis Ltd., 2024) Nedumaran, M.S.; Trilok, G.; Gnanasekaran, N.; Hooman, K.A passive method with phase change material (PCM) is an appropriate technique in electronic cooling. But, due to its poor thermal conductivity, many enhancers are employed to reduce the thermal resistance offered by the PCM. A partial filling strategy to reduce the cost and weight of foams with fins is used in this study. A hybrid heat sink with a combination of fins placed at the sidewalls of the enclosure and foams filled at certain heights such as 10, 20, and 30 mm is considered in this present work. A two-dimensional numerical model with n-eicosane as PCM is developed in ANSYS Fluent 19. A multi-objective optimization is carried out using a reliable multi criteria decision making approach. Different weightage is distributed to the objective functions in this method depending on the choice of the user. The pore size and density vary for various filling heights, and 60 cases are investigated for both charging and discharging cycles. The pore size of 0.8-0.95 and pore density of 5-25 pores per inch with a broad range is considered. From the discussions, guidelines for selecting a preferable pore size and pore density can be determined based on the filling height and applied weightage. © 2023 Taylor & Francis Group, LLC.Item Detailed thermo-hydraulic investigation of 3D octet lattice structure integrated heat sink(Elsevier Ltd, 2025) Narkhede, A.; Gnanasekaran, N.; Yadav, A.K.The present research work examined the thermo-fluidic characteristics of a heat sink packed with octet-structured periodic metal foam having varying porosity (0.83–0.93) and unit cell lengths (UCL) of 2.5–5 mm for electronic cooling application. AlSi10Mg material is considered for the octet lattice structure with water as the cooling medium, with the inlet velocity ranging from 0.02 to 0.05 m/s and a steady heat flux of 10 W/cm2 applied at base of the substrate. The effect of the porosity, unit cell length, and inlet velocity on pressure gradient, friction factor, Nusselt number, wall temperature, heat transfer coefficient, and thermo-hydraulic performance parameter is analyzed. Larger pressure gradients are observed for lower values of porosity and unit cell length, with a maximum value of approximately 5000 Pa/m for the thermal system having 0.83 porosity, 2.5 mm UCL, and 0.05 m/s inlet velocity. The wall temperature drops with a rise in inlet velocity and a reduction in porosity and UCL, with the lowest value of 311 K for the case of 0.83 porosity, 2.5 mm UCL, and 0.05 m/s inlet velocity. The case of 0.83 porosity, 5 mm UCL, and 0.02 m/s velocity was determined as optimum design based on thermo-hydraulic performance parameter. © 2024