Faculty Publications
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Item Development of glass microballoon/HDPE syntactic foams by compression molding(Elsevier Ltd, 2017) Jayavardhan, M.L.; Bharath Kumar, B.R.; Doddamani, M.; Singh, A.K.; Zeltmann, S.E.; Gupta, N.Thermoplastic resins are widely used in consumer products and industrial components. There is a significant interest in weight reduction of many of those components. Although glass hollow particle filled lightweight syntactic foams with thermoset matrices have been studied in detail, studies on thermoplastic syntactic foams are scarce. The present study is focused on developing a compression molding based processing method for glass microballoon/high density polyethylene (GMB/HDPE) syntactic foams and studying their mechanical properties to develop structure-property correlations. Blending of GMB in HDPE is carried out using a Brabender mixer with processing parameters optimized for minimal filler breakage. Flexural and tensile test specimens are compression molded with 20, 40 and 60 vol% of GMB. Particle fracture increases with increasing GMB content due to increased particle to particle interaction during processing. Additionally, increasing wall thickness makes GMBs stronger and results in reduced particle fracture. Flexural modulus increases while strength decreases with increasing filler content. Tensile strength decreases with increasing filler content, while tensile modulus is relatively unchanged. GMB volume fraction has a more prominent effect than the wall thickness on the mechanical properties of syntactic foams. Specific moduli of GMB/HDPE foams are superior while specific strength is comparable to neat HDPE. © 2017 Elsevier LtdItem Quasi-static compressive response of compression molded glass microballoon/HDPE syntactic foam(Elsevier Ltd, 2018) Jayavardhan, M.L.; Doddamani, M.Quasi-static compressive behavior of different density glass microballoon (GMB) reinforced high density polyethylene (HDPE) syntactic foams are investigated in the present work. Reducing the weight of thermoplastic components has been always a high priority in transportation, aerospace, consumer products and underwater vehicle structures. Despite continued interest in developing lightweight thermoplastic syntactic foams, they have not been studied extensively for quasi-static response with focus on wall thickness and volume fraction variations. Compression molded GMB/HDPE sheets are subjected to 0.001, 0.01 and 0.1 s?1 strain rates. Compressive modulus of foams is higher compared to neat HDPE. Increasing strain rates and decreasing filler content increases yield strength for all the foams investigated compared to neat HDPE. Yield strain and energy absorption of GMB/HDPE foams increases with an increasing strain rate and wall thickness. Specific modulus and strength of GMB/HDPE foams are superior and are comparable to neat HDPE. GMB/HDPE foam achieved high stiffness to weight ratio making them suitable for wide variety of applications. Theoretical model based on differential scheme predicts a good estimate of elastic modulus for all the type of GMB/HDPE foams. Finally, property map is exhibited to present comparative studies with existing literature. © 2018 Elsevier LtdItem Influence of microballoon wall thickness on dynamic mechanical analysis of closed cell foams(Institute of Physics Publishing helen.craven@iop.org, 2019) Doddamani, M.Thermoplastics are most commonly used in industrial and consumer products. The growing interest in making them lightweight is always a priority in industrial practices. Investigations on thermoplastic based closed cell foams wall thickness variations for dynamic mechanical analysis (DMA), and crystallinity are scarce. The present study investigates storage modulus, loss modulus, damping, and % crystallinity as a function of glass microballoon/high-density polyethylene (GMB/HDPE) foam wall thickness and volume fraction variations. Crystallinity percentage variation in HDPE and their foams are analyzed through DSC traces. GMBs are mixed with HDPE in plasticorder, and subsequently, GMB/HDPE composite blend is compression molded. Varying wall thickness (particle density variations) GMB particles across three different volume fractions (20, 40 and 60%) are prepared. Storage modulus, loss modulus, and damping are observed to be increasing with particle wall thickness and volume fraction as compared to HDPE matrix resin. Thick walled GMB particle with the highest GMB content registered enhanced storage modulus compared to thin walled ones at lower temperatures. DMA properties increase with increasing wall thickness. Damping is noted to be less sensitive than the storage and loss modulus. Crystallinity is observed to be decreasing with increasing wall thickness and GMB content. Higher crystalline phase contributes towards DMA properties at lower filler loadings while higher wall thickness plays a vital role at higher filler content. © 2020 IOP Publishing Ltd.