Faculty Publications

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    Mechanical behaviour of additively manufactured bioactive glass/high density polyethylene composites
    (Elsevier Ltd, 2020) Jeyachandran, P.; Bontha, S.; Bodhak, S.; Balla, V.K.; Kundu, B.; Doddamani, M.
    Bioactive glass (BAG) is a well-known biomaterial that can form a strong bond with hard and soft tissues and can also aid in bone regeneration. In this study, BAG is added to a polymer to induce bioactivity and to realize fused filament fabrication (FFF) based printing of polymer composites for potential orthopaedic implant applications. BAG (5, 10, and 20 wt%) is melt compounded with high density polyethylene (HDPE) and subsequently extruded into feedstock filament for FFF-printing. Tensile tests on developed filaments reveal that they are stiff enough to resist forces exerted during the printing process. Micrography of printed HDPE/BAG reveals perfect diffusion of raster interface indicating proper selection of printing parameters. Micrography of freeze fractured prints shows the homogeneous distribution and good dispersion of filler across the matrix. The tensile, flexural, and compressive modulus of FFF-printed HDPE/BAG parts increases with filler addition. BAG addition to the HDPE matrix enhances flexural and compressive strength. The tensile and flexural behaviour of FFF-prints is comparable to injection molded counterparts. Property maps exhibit the merits of present study over the existing literature pertaining to desired bone properties and polymer composites used in biomedical applications. It is envisioned that the development of HDPE/BAG composites for FFF-printing can lead to possible orthopaedic implants and scaffolds to mimic the bone properties in customised anatomical sites or injuries. © 2020 Elsevier Ltd
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    A comprehensive characterization of 3D printable poly ether ketone ketone
    (Elsevier Ltd, 2024) Ojha, N.; Kumar, S.; Ramesh, M.R.; Balan, A.A.S.; Doddamani, M.
    The current work focuses on the comprehensive characterization of a 3D printable biomaterial, polyether ketone ketone (PEKK). The PEKK granules are first characterized and then utilized for extrusion of the PEKK filaments. The extruded PEKK filaments are characterized for crystallinity, quality, and printability, wherein they exhibit amorphous nature, good quality, and appropriate printability. Utilizing the filaments, the samples are printed with the appropriate printing parameters, which are further characterized for layer adhesion, voids, and crystallinity, wherein they showed seamless layer adhesion, improper beads consolidation, and the amorphous nature. The as printed samples are further annealed at different temperatures (200 and 250 °C). The scanning electron microscopy (SEM) of the annealed samples (A-200 and A-250) revealed better void consolidation, while the X-ray diffraction (XRD) revealed better crystallinity compared to the un-annealed sample. The printed samples are also investigated for dynamic mechanical analysis (DMA), shape memory, and tensile properties. The storage moduli of the annealed samples are observed to be better than the un-annealed sample. The annealed samples exhibited better shape memory properties: shape fixity and shape recovery ratio of A-200 and A-250 samples, 90.28 and 90.75%, and 99.16 and 94.73%, respectively, compared to the un-annealed samples. The highest shape fixity ratio and the shape recovery ratio are noted for A-250 (90.75%) and A-200 (∼ 100%). The A-200 and A-250 samples showed enhanced tensile modulus and strength, 4.16 and 49.67%, and 36.61 and 35.06%, respectively compared to the un-annealed sample. The highest modulus is noted for A-250, while the strength is comparable (36.61 and 35.06%) for A-200 and A-250. © 2023 Elsevier Ltd
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    High-pressure torsion of biodegradable Mg?Zn?Mn alloy and investigate mechanical and corrosion behaviour
    (Nature Research, 2025) Kumar, P.; Anne, G.; Ramesh, S.; Kudva, S.A.; Ramesh, M.R.; Doddamani, M.; Prabhu, A.; Sahu, S.
    Considering their biodegradability in physiological environments and similar elastic modulus to natural bone, magnesium alloys have generated a lot of interest as biodegradable implant materials. Their poor corrosion resistance is primarily a result of the inhomogeneous distribution of their second phase, which limits their clinical application. High pressure torsion (HPT) one of the severe plastic deformation techniques which provides an opportunity to process materials with low formability such as magnesium at room temperature. The present study HPT is conducted for Mg-Zn-Mn alloy up to ten revolutions at room temperature. Optical, scanning, and transmission electron microscopes were used to examine the microstructures of base material (BM) and ten revolution HPT samples. Significant microhardness improvement was observed in HPT N10 samples (222 Hv) as compared to BM samples (68 Hv). It was determined that the improvement in microhardness was primarily due to dislocation strengthening, fine grain strengthening, and second phase strengthening. Potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) were used in a simulated body fluid (SBF) solution to assess the corrosion behaviour. When compared to the BM sample (0.0243 mm/y), the corrosion resistance of the HPT N10 sample (0.0012 mm/y) increased significantly. This was mostly due to the smaller grain size and uniform dispersion of the secondary phases, which result in a uniform corrosion. Further, obtained data from the cytotoxicity assay carried out using the MTT method indicated the compatibility of the Mg-Zn-Mn alloy on MG-63 osteoblast-like cells, further substantiating its safety on the bone cells. © The Author(s) 2025.