Faculty Publications

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    A Review on Mechanical and Microstructure Properties of Reinforced Concrete Exposed to High Temperatures
    (Springer, 2021) Goudar, S.K.; Santhosh, S.K.; Das, B.B.
    This paper presents the recent research progress on the response of concrete exposed to fire or high temperatures. The main highlight of this review paper is a compilation of previously reported data regarding the variations in mechanical properties and microstructure properties of concrete when exposed to high temperatures. The concrete structures get deteriorated at the macro- and microscopic levels due to high-temperature exposure. The macro-level damages can be measured with degradation in mechanical properties such as the reduction in compressive strength, weight loss, changes in elastic properties, reduction of bond strength in reinforced concrete, etc. The macro-cracks on the surface of concrete causes spalling which can be observed after exposing the concrete samples to more than 300 ℃. The compressive strength of the concrete reduces slightly till 400 ℃, and when the temperature increased to 600 ℃, there was an exponential reduction in the compressive strength of concrete. Another important parameter is bond strength degradation, which plays a crucial role in durability issues. To understand the deterioration phenomenon and changes in mechanical properties, the changes at the level of the microstructure of concrete need to be understood. Dehydration of products causes deterioration of mechanical properties and weight loss of concrete when exposed to high temperatures. At different temperatures, the microstructure changes and the response of hydration products such as calcium hydroxide (CH), CSH gel, unhydrated cement and capillary water reported by previous researchers are compiled and discussed. © 2021, Springer Nature Singapore Pte Ltd.
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    Processing techniques of recycled aggregates
    (Elsevier, 2025) Trivedi, S.S.; Das, B.B.; Barbhuiya, S.
    Three essential components of every modern-day growth are preservation of natural aggregate resources, green construction, and the safeguarding of the environment. One such endeavor is the incorporation of recycled aggregate (RA) in concrete. Because of the issues with its strength and durability, the use of RA is typically limited to inferior load constructions. With appropriate management and effective processing methods, the application can be expanded to high-strength concrete. In the present manuscript, the current C&D waste management practices adopted by various nations are highlighted alongside different in-action legislations are thoroughly reviewed for developing an understanding about the basic elements involved in the debris management. In addition, some of the latest and novel recycling approaches are investigated such as autogenous cleaning method, air and hydraulic jigging technologies, and advanced dry recovery system. To investigate the nature of RA processed from aforementioned technologies, the inherent properties of aggregates such as specific gravity, water absorption, density, and abrasion values alongside microstructure performance through scanning electron microscopy (SEM) are comprehensively reviewed and presented. Based on the extensive investigation, it is recognized that effective C&D waste management can be accomplished using certain techniques such as circular procurement and green construction. Furthermore, there is a requirement for specified processing methods that enhances the physio-chemical properties. Also, the surface morphology can be improved using combined crushing and ball milling approaches. Overall, it is recommended to implement vertical shaft crushing and ball milling for the development of fine RA whereas for the coarse RA fractions, multistage jaw crushing and advanced dry recovery (ADR) system are some of the finest processing approaches. © 2025 Elsevier Ltd. All rights reserved.
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    Influence of fineness of fly ash on compressive strength and microstructure of bottom ash admixed geopolymer mortar
    (Associated Cement Companies Ltd., 2018) Shivaprasad, K.N.; Das, B.B.; Renjith, R.
    Investigations were conducted to find out the suitability of bottom ash as a possible replacement to fine aggregates in geopolymer mortar. Experimental work was done to study the influence of fineness of fly ash (with three levels of Blaine's fineness, 2043 cm2/g, 2602 cm2/g and 3113 cm2/g on compressive strength and microstructure development of fly ash based geopolymer mortar with natural river sand and bottom ash as fine aggregates. three different water to solids ratios of 0.246, 0.349, and 0.443 were chosen for this study and the curing of the specimens was at ambient temperature (28 ± 3°c). compressive strength development for all eighteen mortar mixes was measured at 7, 14, 28 and 56 days. Further, the effect of fineness of fly ash on degree of polymerization, microstructure and properties of geopolymers was studied using Fourier transform Infrared Spectroscopy (FtIR) and Scanning Electron Microscopy (SEM). It was observed from the compressive strength of the geopolymer mortar that the degree of polymerization is gradual for both types of mortar. there is a continuous increase in the development of compressive strength noticed till the age of 56 days for both types of mortar, sand as well as bottom ash admixed. However, the increment of compressive strength for bottom ash found to be significantly less as compared to natural sand. Improvement in compressive strength due to fineness of fly ash were characterised by SEM and FtIR and it is revealed that with increase in fineness levels, the microstructure significantly enhanced the characteristics of geopolymer mortar. © 2018 Associated Cement Companies Ltd.. All rights reserved.
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    Early age, hydration, mechanical and microstructure properties of nano-silica blended cementitious composites
    (Elsevier Ltd, 2020) Snehal, K.; Das, B.B.; Akanksha, M.
    This study was carried out to understand the influence of nano-silica on hydration properties of binary, ternary and quaternary blended cement paste and mortar containing micro to nano sized admixtures including fly ash (FA), ultrafine fly ash (UFFA) and nano-silica in colloidal form (CNS). Characterization methods such as thermogravimetric analysis (TGA), X-ray diffraction studies (XRD) and scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDX) was employed to quantify the hydration products. Further, early age and mechanical properties were also investigated for binary, ternary and quaternary cementitious system blended with nano-silica. The optimized proportions of blended paste and mortar are designed through modified Andreasen and Andersen particle packing model. The experimental test results revealed that the optimum dosage of CNS in binary blended cement composites is 3%. The presence of nano-silica in cementitious system amplified the hydration and pozzolanic activity, thereby promoting densified microstructure at nano scale. The flow test indicated the intensified demand for water absorption and reduced workability with the rise in level of incorporation of CNS particles in cement paste. Quaternary blended mix performed superior hydration along with strength properties amongst all the blended samples. © 2019 Elsevier Ltd
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    Influence of Integration of Phase Change Materials on Hydration and Microstructure Properties of Nanosilica Admixed Cementitious Mortar
    (American Society of Civil Engineers (ASCE) onlinejls@asce.org 1801 Alexander Bell DriveGEO Reston VA 20191 Alabama, 2020) Snehal, K.; Das, B.B.; Kumar, S.
    The present study demonstrates the influence of integrating phase change materials (PCMs) on hydration and microstructure properties of nanosilica admixed cementitious mortar. First, the optimized dosage of nanosilica in correspondence to compressive strength was determined. Subsequently, the desired proportion of PCMs was identified pertaining to a designated compressive strength of 35 MPa at the curing age of 28 days. The hydration and microstructure studies were carried out through thermo gravimetric analysis (TGA), X-ray diffraction (XRD), and scanning electron microscopy (SEM), respectively. Further, thermal properties were determined by means of differential scanning calorimetry (DSC). Incorporation of nanosilica into the cementitious mortar was found to have a positive influence on early strength development and durability, however, there was found to be an increase in chemical shrinkage as compared to the control mixture. PCMs integrated cementitious mortar improved the thermal efficiency as well as reduced the chemical shrinkage, but adversely affected the mechanical, hydration, and durability properties. With respect to development of compressive strength of the cementitious mortar, it is found that n-octadecane PCMs performed better amidst other PCMs, such as paraffin and sodium carbonate hydrates. Further, studies were carried out on cementitious mortar having both nanosilica (optimized proportion) and PCMs (the best performing). From the results, it is found that cementitious mortar comprising of both nanosilica and PCMs have compensated the drawbacks of one another. Blended mortar (having both nanosilica and PCMs) showed superior strength gain at early age, better durability resistance, low chemical shrinkage, and superior thermal performance. © 2020 American Society of Civil Engineers.
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    Influence Of Marine Environment Exposure On The Engineering Properties Of Steel-concrete Interface
    (Bentham Science Publishers, 2022) Goudar, S.K.; Sumukh, E.P.; Das, B.B.
    Aims: A detailed and reformed service life prediction model needs to be developed by considering the non-uniform distribution of the porous zone and the non-uniform distribution of the corrosion products layer. Background: The microstructure of the steel-concrete interface (SCI) plays an important role in corrosion initiation and concrete cover cracking. The porous zone around SCI is one of the vital engineering properties that influence the service life of corroding reinforced concrete structures in service life prediction models. Objective: The SCI properties are sensitive to the sample preparation technique of reinforced concrete (RC) samples for studying with the aid of scanning electron microscopy (SEM). A simple step-wise sample preparation technique of RC samples for SEM analysis is proposed where there is minimal damage to the properties of SCI. The development, distribution, and propagation of corrosion products at SCI are investigated for RC samples exposed to the marine environment for different exposure periods. The service life of RC structures was assessed through experimentally determined porous zone thickness (PZT) values. Assuming a uniform and constant value of PZT and uniform distribution of corrosion products around SCI might lead to variation or misinterpretation of the service life of structures. The same is explored in the present study. Methods: In this research investigation, backscattered electron images were obtained for the analysis of porous zone thickness around SCI. The distribution and propagation of corrosion products around SCI were investigated for different mineral admixed reinforced concrete samples exposed to the marine environment. Also, porous zone thickness values were used experimentally measured, and the time from corrosion initiation to corrosion cracking was estimated using a service life prediction model. Results: Results show that porous zone thickness is not uniform around SCI. Once the corrosion is initiated, the corrosion products accumulate in the SCI's porous region. Further, the non-uniform porous zone thickness directly influenced the non-uniform distribution of corrosion products. Assuming a constant or uniform porous zone thickness and uniform distribution of corrosion products around SCI leads to misinterpretation of the service life of corroding reinforced concrete structures. Conclusion: The porous zone thickness values around the steel-concrete interface and corrosion current density play an important role in predicting the service life of reinforced concrete structures exposed to the marine environment. © 2022 Goudar et al.
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    Pozzolanic Reactivity, Hydration and Microstructure Characteristics of Blended Cementitious Composites Comprising of Ultrafine Particles
    (Springer Science and Business Media Deutschland GmbH, 2022) Snehal, K.; Das, B.B.; Sudhi, A.; Pandey, D.
    Performance of ultrafine fly ash (UFFA, 5–10 µm) and fly ash (FA, 45–50 µm) particles in cementitious composites was investigated individually as well as in combination. To study the physicochemical behaviour of blended cementitious composites, engineering properties and pozzolanic reactivity test were conducted. Further, characterization techniques such as thermogravimetric analysis (TGA), X-ray diffraction (XRD) and scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM–EDX) were employed. The results showed good amplification in the development of early compressive strength and durability on admixing ultrafine particles of fly ash (UFFA) in cementitious system. Particle size and specific surface area of UFFA greatly influenced on the phase assemblages of cementitious composites, i.e. due to enriched pozzolanic reactivity which reduced Ca/Si atomic ratio (≤ 1.82) in the pore solution of cementitious matrix. On contrary, the presence of UFFA particles in cementitious composite mix developed disjoining pressure in addition to self-desiccation thereby induced early age cracks and also reduced the workability in correspondence to that of FA particles. Further, use of UFFA in conjunction with FA particles, cementitious composites showed much superior performance in terms of both physical and chemical characteristics, which necessitates the crucial need of admixing micron and submicron size particles in the design of sustainable and high-performance cementitious composites at this point of time. © 2022, The Author(s), under exclusive licence to Shiraz University.
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    IMPLICATION OF HIGH-VOLUME MINERAL ADMIXTURE ON MECHANICAL PROPERTIES AND MICROSTRUCTURE AT STEEL-CONCRETE INTERFACE
    (Associated Cement Companies Ltd., 2023) Goudar, S.K.; Sumukh, E.P.; Das, B.B.
    The existence of a non-homogeneous unique zone in concrete along the periphery of steel surface is being referred as steel-concrete interface (SCI). The interface between steel and concrete exhibits a porous zone, with a thickness measuring several micrometers. This porous zone thickness around SCI plays a crucial role in influencing bond strength, durability, and is a significant parameter used in service life prediction models for reinforced concrete structures. The value of porous zone thickness around SCI is being assumed and adopted without any practical studies in service life prediction models as well as in reinforced concrete mesoscale structure modelling. In the present study, porous zone thickness was experimentally measured through obtaining backscattered electron images around SCI. Gray scale-based thresholding technique was employed to ascertain the porous zone thickness (PZT) around SCI. Furthermore, the influence of incorporating ground granulated blast furnace slag (GGBS) in high-volume on the interfacial transition zone (ITZ) between steel reinforcement bars and the surrounding concrete was investigated. It was observed that porous zone thickness around SCI varies in every other point along the periphery of reinforcement bar. The pozzolanic reaction in high volume GGBS concrete resulted in a substantial decrease of porous zone thickness (PZT) and reduced the accumulation of Portlandite around SCI with the progress in curing age. The factors contributing to the enhanced ultimate bond strength of high volume GGBS concrete compared to control concrete are the decrease in the Porous Zone Thickness (PZT) along with the reduced Ca/Si ratio around the SCI. © 2023, Associated Cement Companies Ltd.. All rights reserved.
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    Influence of multi-stage processing and mechano-chemical treatments on the hydration and microstructure properties of recycled aggregate concrete
    (Elsevier Ltd, 2023) Trivedi, S.S.; Sarangi, D.; Das, B.B.; Barbhuiya, S.
    On account of the shortage of naturally occurring coarse aggregate, recycled aggregate (RA) made from crushed concrete debris is now used in the construction industry. With this rise in the utilisation of recycled aggregate in the construction sector, there has been extensive research into ways to improve its quality. The significant fraction of mortar remains that are left on the RA surface is the primary factor that affects its quality. Concrete made from RA loses strength and mechanical performance due to the attached mortar's increased porosity and water absorption values and the frailer transition region between the new mortar and aggregates. In order to minimise the old cement fractions and increase the quality, this paper studies the effect of concrete incorporating multi-stage processed RA from demolished concrete waste, followed by treatment with mechanical abrasion and sodium silicate immersion. The recycled aggregates were produced through multi-stage jaw crushing, followed by utilising natural aggregate, recycled aggregate, and recycled aggregate obtained after mechanical abrasion, followed by sodium silicate treatment for concrete mix design at various substitution percentages as coarse aggregates. The experimental investigation further progresses with the evaluation of mechanical and durability properties of concrete mixes, which is additionally followed by microstructural studies such as scanning electron microscopy (SEM), Energy dispersive X-ray spectroscopy (EDAX), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and Thermogravimetry-differential thermal analysis (TG-DTA). The outcomes demonstrate that two-stage treatment, such as mechanical abrasion followed by sodium silicate immersion, yields superior-quality RA. Recycled aggregate concrete (RAC) made with these treated aggregates illustrated an increase in workability and density with respect to an untreated RAC mix. Furthermore, comparable strengths in compression, flexure, and tension are found in treated RAC mixes, particularly at 35% replacement levels, with respect to concrete mixes comprised of natural aggregates. A similar trend is detected in the chloride penetration tests and water sorptivity tests. In addition, the microstructural investigation confirmed the formation of additional calcium silicate hydrate for treated RAC mixes, particularly for the 35% substituted RA mix. On the basis of the results, it is suggested that multi-stage jaw crushing followed by treatment through mechanical abrasion and sodium silicate can potentially enhance the mechanical, microstructural, and durability performance of RAC. © 2023 Elsevier Ltd
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    Synergy of Hydration and Microstructural Properties of Sustainable Cement Mortar Supplemented with Industrial By-Products
    (Springer Science and Business Media Deutschland GmbH, 2024) Sumukh, E.P.; Das, B.B.; Barbhuiya, S.
    The present research assists in resolving the issues allied with the disposal of industrial solid wastes/industrial by-products (IBPs) by developing sustainable IBPs based cement mortars. The applicability of IBPs as a feasible alternative to river sand in cement mortar has been evaluated by investigating the synergy among the ingredients, resulting engineering properties and microstructural developments at early and late curing ages. The study could effectively substitute 30% volume of river sand with bottom ash and 50% in the case of slag sand mortars. The experimental outcomes disclose that the practice of IBPs as fine aggregate enhances the engineering properties of mortar and the optimum replacement level lies at 10% and 40% usage of bottom ash and slag sand, respectively. The advanced characterization studies and particle packing density illustrate the refinement of pores by void filing action and accumulation of additional hydration products through secondary hydration reactions. The consumption of portlandite followed by increased hydration products formation observed through thermogravimetric analysis, X-ray diffraction analysis and energy dispersive X-ray spectroscopy that confirmed the contribution of finer fractions of IBPs to secondary hydration reactions. This constructive development was also observed from the lowering of wavenumber corresponding to Si–O–Si/Al vibration bands in Fourier transform infrared spectroscopy spectra. The improved microstructure resulted in enhancing the compressive strength by 9.01% and 18.18% in optimized bottom ash and slag sand mortars, respectively at the curing age of 120 days. Similarly, the water absorption reduced by 1.03% and 1.24% in bottom ash and slag sand mortars, respectively. © The Author(s), under exclusive licence to the Iran University of Science and Technology 2024.