Faculty Publications

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Author: search.filters.author.Das, B.B.Subject: search.filters.subject.Hydration

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    Early age, hydration, mechanical and microstructure properties of nano-silica blended cementitious composites
    (Elsevier Ltd, 2020) Snehal, K.; Das, B.B.; Akanksha, M.
    This study was carried out to understand the influence of nano-silica on hydration properties of binary, ternary and quaternary blended cement paste and mortar containing micro to nano sized admixtures including fly ash (FA), ultrafine fly ash (UFFA) and nano-silica in colloidal form (CNS). Characterization methods such as thermogravimetric analysis (TGA), X-ray diffraction studies (XRD) and scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDX) was employed to quantify the hydration products. Further, early age and mechanical properties were also investigated for binary, ternary and quaternary cementitious system blended with nano-silica. The optimized proportions of blended paste and mortar are designed through modified Andreasen and Andersen particle packing model. The experimental test results revealed that the optimum dosage of CNS in binary blended cement composites is 3%. The presence of nano-silica in cementitious system amplified the hydration and pozzolanic activity, thereby promoting densified microstructure at nano scale. The flow test indicated the intensified demand for water absorption and reduced workability with the rise in level of incorporation of CNS particles in cement paste. Quaternary blended mix performed superior hydration along with strength properties amongst all the blended samples. © 2019 Elsevier Ltd
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    Influence of Integration of Phase Change Materials on Hydration and Microstructure Properties of Nanosilica Admixed Cementitious Mortar
    (American Society of Civil Engineers (ASCE) onlinejls@asce.org 1801 Alexander Bell DriveGEO Reston VA 20191 Alabama, 2020) Snehal, K.; Das, B.B.; Kumar, S.
    The present study demonstrates the influence of integrating phase change materials (PCMs) on hydration and microstructure properties of nanosilica admixed cementitious mortar. First, the optimized dosage of nanosilica in correspondence to compressive strength was determined. Subsequently, the desired proportion of PCMs was identified pertaining to a designated compressive strength of 35 MPa at the curing age of 28 days. The hydration and microstructure studies were carried out through thermo gravimetric analysis (TGA), X-ray diffraction (XRD), and scanning electron microscopy (SEM), respectively. Further, thermal properties were determined by means of differential scanning calorimetry (DSC). Incorporation of nanosilica into the cementitious mortar was found to have a positive influence on early strength development and durability, however, there was found to be an increase in chemical shrinkage as compared to the control mixture. PCMs integrated cementitious mortar improved the thermal efficiency as well as reduced the chemical shrinkage, but adversely affected the mechanical, hydration, and durability properties. With respect to development of compressive strength of the cementitious mortar, it is found that n-octadecane PCMs performed better amidst other PCMs, such as paraffin and sodium carbonate hydrates. Further, studies were carried out on cementitious mortar having both nanosilica (optimized proportion) and PCMs (the best performing). From the results, it is found that cementitious mortar comprising of both nanosilica and PCMs have compensated the drawbacks of one another. Blended mortar (having both nanosilica and PCMs) showed superior strength gain at early age, better durability resistance, low chemical shrinkage, and superior thermal performance. © 2020 American Society of Civil Engineers.
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    Ferrochrome ash – Its usage potential in alkali activated slag mortars
    (Elsevier Ltd, 2020) Kumar, K.B.; Yaragal, S.C.; Das, B.B.
    This study is an attempt to develop a sustainable construction material, i.e., alkali activated slag (AAS) in combination with ferrochrome ash (FCA) as a replacement to ordinary Portland cement (OPC). The effect of the various levels of FCA (0, 25, and 50%) replacing ground granulated blast furnace slag (GGBS) in AAS mortars with 4% of Na2O dosage is studied. Further, five levels of the modulus of silica (Ms = 0.75, 1.00, 1.25, 1.5, and 1.75) are chosen to achieve targeted compressive strength at 28 days under ambient temperature curing conditions. The compressive strength decreases with the increase in level of the FCA replacement. The targeted design compressive strength is achieved with 25% FCA replacement to GGBS in the AAS mortar system with Ms = 1.25. In addition, microstructure and mineralogical studies are undertaken to ascertain the formation of different hydration products with the aid of the scanning electron microscope (SEM) and the X-ray diffractometer (XRD). Gismondine and calcium aluminate silicate hydrate (C-A-S-H) are the major hydration products in the AAS mortar mixes. Sodium aluminate silicate hydrate phases (N-A-S-H) are also observed prominently as the FCA replacement level increases in the AAS mortar mixes. The Fourier-transform infrared spectroscopy (FTIR) confirms the presence of the Si–O-(Si or Al) functional group. The addition of FCA in the AAS system is of vital significance in the reduction of the embodied carbon dioxide (ECO2eq), embodied energy (EEeq) and cost. © 2020 Elsevier Ltd
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    Effect of phase-change materials on the hydration and mineralogy of cement mortar
    (ICE Publishing, 2020) Snehal, K.; Das, B.B.
    The influence of direct incorporation of thermally efficient phase-change materials (PCMs) on the hydration and mineralogical properties of cement mortar was investigated. To assess the viability of bulk addition of PCMs to a cementitious system, tests of the early age, hydration, mechanical, durability and mineralogical properties were carried out. Organic PCMs showed an increase in setting time, while inorganic materials exhibited fast setting characteristics. Surface temperature was also found to be lower for cement paste with incremental dosages of PCM. However, chemical shrinkage was found to be reduced in the presence of PCM except for the inorganic type. It was observed from the results that PCMs negatively influenced the rate of strength development of a cementitious mortar. The slow rate of strength development was found to be attributed to interrupted hydration, which was confirmed through mineralogical studies. Further, from the thermo-gravimetric analysis, it was observed that the presence of PCMs in a cementitious system increased calcium hydroxide content and reduced the content of water related to hydration products. © 2020 ICE Publishing: All rights reserved.
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    Nanoindentation and nano-scratch testing on cement paste
    (ICE Publishing, 2023) Barbhuiya, S.; Das, B.B.
    Carbon nanotubes are an attractive reinforcement material for several composites. This is due to their inherently high tensile strength and high modulus of elasticity. This study focused on the nanomechanical characteristics of cement paste with and without short multi-walled carbon nanotubes (MWCNTs). The objective behind studying the nanomechanical properties of cement paste is to better understand the fundamental behaviour of cement at the nanoscale level. Cement paste is a complex material that consists of various phases, including cement hydrates, unhydrated cement particles and porosity. By studying the mechanical properties of cement paste at the nanoscale, researchers can gain insights into the mechanisms that govern the behaviour of this material. Following earlier tests, the amount of MWCNTs was kept constant (0.30% by weight of cement). The nanomechanical parameters explored included the localised Young's modulus and hardness. According to the test results, short MWCNTs increased the proportion of high-density calcium silicate hydrate in the cement paste. The nanomechanical properties (localised Young's modulus and hardness) of cement paste with short MWCNTs were found to be greater than those of cement paste without MWCNTs. According to nano-scratching experiments, the cement matrix with short MWCNTs was substantially more durable than the matrix without them. © 2023 Emerald Publishing Limited: All rights reserved.
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    Influence of Geopolymerization Factors on Sustainable Production of Pelletized Fly Ash-Based Aggregates Admixed with Bentonite, Lime, and GGBS
    (American Society of Civil Engineers (ASCE), 2023) Sharath, B.P.; Snehal, K.; Das, B.B.; Barbhuiya, S.
    This experimental research investigates the influence of geopolymerization factors such as Na2O dosages, water and mineral admixture [bentonite (BT), burnt lime (BL), and ground granulated blast furnace slag (GGBS)] on physiomechanical properties of the pelletized fly ash (FA)-based aggregates. Taguchi's L9 orthogonal array was adopted to design the mixing ratios for three kinds of fly ash-based aggregates (in the combinations of FA-BT, FA-BL, and FA-GGBS). The degree of geopolymerization of the produced aggregates was characterized using thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and a scanning electron microscope (SEM). Most influential response indices in the production of pelletized aggregates were identified using gray relational analysis. The physiomechanical characteristics of the fly-ash aggregates were significantly improved by admixing BL than that of GGBS and BT. However, pelletization efficiency was seen to be superior for GGBS-substituted fly-ash aggregates. The quantified amount of hydration products, i.e., sodium alumino-silicate hydrate (N-A-S-H)/calcium alumino-silicate hydrate (C-A-S-H) for fly ash-based aggregates intensified on increasing Na2O and mineral admixture dosages. The results strongly suggest the existence of a linear relationship between the quantified amount of N-A-S-H/C-A-S-H and individual pellet strength of produced aggregate. The FTIR spectrum showed strong and broadened bands of Si-O terminal for all types of aggregates, representing the conversion of unreacted minerals to chains of aluminosilicate gel (geopolymerized hydration product). Further, it can also be inferred from gray relational analysis that among all other factors, Na2O content significantly impacted the engineering properties of produced fly ash-based aggregates. © 2023 American Society of Civil Engineers.
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    Influence of multi-stage processing and mechano-chemical treatments on the hydration and microstructure properties of recycled aggregate concrete
    (Elsevier Ltd, 2023) Trivedi, S.S.; Sarangi, D.; Das, B.B.; Barbhuiya, S.
    On account of the shortage of naturally occurring coarse aggregate, recycled aggregate (RA) made from crushed concrete debris is now used in the construction industry. With this rise in the utilisation of recycled aggregate in the construction sector, there has been extensive research into ways to improve its quality. The significant fraction of mortar remains that are left on the RA surface is the primary factor that affects its quality. Concrete made from RA loses strength and mechanical performance due to the attached mortar's increased porosity and water absorption values and the frailer transition region between the new mortar and aggregates. In order to minimise the old cement fractions and increase the quality, this paper studies the effect of concrete incorporating multi-stage processed RA from demolished concrete waste, followed by treatment with mechanical abrasion and sodium silicate immersion. The recycled aggregates were produced through multi-stage jaw crushing, followed by utilising natural aggregate, recycled aggregate, and recycled aggregate obtained after mechanical abrasion, followed by sodium silicate treatment for concrete mix design at various substitution percentages as coarse aggregates. The experimental investigation further progresses with the evaluation of mechanical and durability properties of concrete mixes, which is additionally followed by microstructural studies such as scanning electron microscopy (SEM), Energy dispersive X-ray spectroscopy (EDAX), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and Thermogravimetry-differential thermal analysis (TG-DTA). The outcomes demonstrate that two-stage treatment, such as mechanical abrasion followed by sodium silicate immersion, yields superior-quality RA. Recycled aggregate concrete (RAC) made with these treated aggregates illustrated an increase in workability and density with respect to an untreated RAC mix. Furthermore, comparable strengths in compression, flexure, and tension are found in treated RAC mixes, particularly at 35% replacement levels, with respect to concrete mixes comprised of natural aggregates. A similar trend is detected in the chloride penetration tests and water sorptivity tests. In addition, the microstructural investigation confirmed the formation of additional calcium silicate hydrate for treated RAC mixes, particularly for the 35% substituted RA mix. On the basis of the results, it is suggested that multi-stage jaw crushing followed by treatment through mechanical abrasion and sodium silicate can potentially enhance the mechanical, microstructural, and durability performance of RAC. © 2023 Elsevier Ltd
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    Effect of Iron Ore and Copper Ore Tailings on Engineering Properties and Hydration Products of Sustainable Cement Mortar
    (ASTM International, 2024) Sumukh, E.P.; Das, B.B.; Barbhuiya, S.
    The prohibition of river sand mining has drawn the attention of researchers in finding practicable alternatives. In the approach of finding these alternatives, it is essential to ensure minimal or zero impairment to the ecological balance, which can be mainly attained by making use of industrial waste/byproducts. The wastes from the mining industry are the major contributors in causing impairment to the environment, and their influence on the stability of mortars on using as fine aggregates needs to be systematically investigated with the view of long-term performance concerns. Thus, the present study explores the applicability of mine tailings and finding the optimum dosage in cement mortars by investigating the engineering properties and microstructure development with the aid of qualitative and quantitative analysis associated with hydration products. The studies confirm that the increased consumption of portlandite for secondary hydration reactions followed by the additional formation of calcium silicate hydrate (CSH) and calcium aluminum silicate hydrate (CASH) phases in mine tailing-based mortars helped in achieving a quality microstructure. These additional formations of CSH and CASH phases are also confirmed through Fourier transform infrared spectroscopy by identifying the shift of Si-O-Si stretching vibration bands toward a lower wavenumber. The lowering of calcium/silicate atomic ratio and increased formation of mineralogical compounds related to CSH and CASH in x-ray diffraction patterns also confirms the same. Gismondine, chabazite, and hillebrandite are the additional phases formed and found to take part in refining the pore structure. This enhanced performance of mine tailing mortars was also verified with the aid of a modified Andreasen and Andersen particle packing model. The formation of high-quality microstructure is reflected in the hardened properties of optimized cement mortar in the proportion of 20 % for iron ore tailing and 30 % for copper ore tailing. © © 2024 by ASTM International.
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    Synergy of Hydration and Microstructural Properties of Sustainable Cement Mortar Supplemented with Industrial By-Products
    (Springer Science and Business Media Deutschland GmbH, 2024) Sumukh, E.P.; Das, B.B.; Barbhuiya, S.
    The present research assists in resolving the issues allied with the disposal of industrial solid wastes/industrial by-products (IBPs) by developing sustainable IBPs based cement mortars. The applicability of IBPs as a feasible alternative to river sand in cement mortar has been evaluated by investigating the synergy among the ingredients, resulting engineering properties and microstructural developments at early and late curing ages. The study could effectively substitute 30% volume of river sand with bottom ash and 50% in the case of slag sand mortars. The experimental outcomes disclose that the practice of IBPs as fine aggregate enhances the engineering properties of mortar and the optimum replacement level lies at 10% and 40% usage of bottom ash and slag sand, respectively. The advanced characterization studies and particle packing density illustrate the refinement of pores by void filing action and accumulation of additional hydration products through secondary hydration reactions. The consumption of portlandite followed by increased hydration products formation observed through thermogravimetric analysis, X-ray diffraction analysis and energy dispersive X-ray spectroscopy that confirmed the contribution of finer fractions of IBPs to secondary hydration reactions. This constructive development was also observed from the lowering of wavenumber corresponding to Si–O–Si/Al vibration bands in Fourier transform infrared spectroscopy spectra. The improved microstructure resulted in enhancing the compressive strength by 9.01% and 18.18% in optimized bottom ash and slag sand mortars, respectively at the curing age of 120 days. Similarly, the water absorption reduced by 1.03% and 1.24% in bottom ash and slag sand mortars, respectively. © The Author(s), under exclusive licence to the Iran University of Science and Technology 2024.
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    Combined Effect of Multistage Processing and Treatment Methods on the Physical, Chemical, and Microstructure Properties of Recycled Concrete Aggregates
    (ASTM International, 2024) Trivedi, S.S.; Dixit, K.; Das, B.B.; Barbhuiya, S.
    This research aims to examine the effects of multistage processing on reducing the old cement fractions and enhancing the quality of concrete recycled aggregate (CRA). The investigation involves the use of demolished concrete debris and subsequent treatments in both single and multistage processes. The recycled aggregates (RAs) were obtained using a multistage jaw crushing process followed by utilizing natural aggregate, untreated RA, RA treated with hydrochloric acid (HCl) and sodium silicate (SS) immersion (single-stage treatment), and RA treated with mechanical scrubbing and SS immersion in two separate stages (multistage treatment). The subsequent phase of the experimental inquiry involves assessing the physical attributes of both treated and untreated RA. This is followed by conducting microstructural examinations utilizing techniques such as scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, Fourier transform infrared spectroscopy (FTIR), and thermogravimetry-differential thermal analysis. The findings indicate that employing a two-step process, involving mechanical abrasion followed by immersion in SS, yields high-quality CRA. This conclusion is reinforced by the favorable physical performance observed. The water absorption values of CRA were lowered by 78 % through single-stage treatments such as immersion in HCl. The similar treatment is found to show densest concrete with calcium/silicon ratio reduced to around 81 % to that of untreated CRA. Additionally, for single-stage treated CRA samples, microstructural study using FTIR verified the creation of additional hydration products, whereas for two-stage treated CRA specimens, thermogravimetric analysis demonstrated the formation of stable CSH. According to the findings, it is advised to use a multistage process of jaw crushing, then treating it with mechanical abrasion and SS. This has the ability to improve the physical, chemical, and microstructural properties of CRA. © © 2024 by ASTM International,