Faculty Publications

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    Acid, alkali, and chloride resistance of concrete composed of low-carbonated fly ash
    (American Society of Civil Engineers (ASCE) onlinejls@asce.org, 2017) Sahoo, S.; Das, B.B.; Mohammed Mustakim, S.
    This research investigates the effect of carbonated fly ash inclusion in concrete as partial replacement of cement on the durability performance when exposed to salt, sulfate, and acid solution. The effect of chemical exposure periods (30, 60, 90, and 120 days) on compressive strength and weight of concrete with low volume (25%) replacement of cement was investigated for various water curing ages (28, 56, 90, and 180 days). A comparative assessment with low volume (25% cement replacement) fly ash concrete and control concrete was also conducted. It was observed from the results that low volume carbonated fly ash concrete demonstrated a significant increase in resistance to loss in compressive strength and weight against salt, sulfate, and acid attack. Gray relation-based analysis was performed to determine suitable parameters for simultaneous minimization of strength loss and weight loss under chemical exposure. It can be recommended that, due to its cost-effectiveness, easy processing, and environmental friendly nature, carbonated fly ash can be adopted in construction as a partial replacement of cement in concrete. © 2016 American Society of Civil Engineers.
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    Early age, hydration, mechanical and microstructure properties of nano-silica blended cementitious composites
    (Elsevier Ltd, 2020) Snehal, K.; Das, B.B.; Akanksha, M.
    This study was carried out to understand the influence of nano-silica on hydration properties of binary, ternary and quaternary blended cement paste and mortar containing micro to nano sized admixtures including fly ash (FA), ultrafine fly ash (UFFA) and nano-silica in colloidal form (CNS). Characterization methods such as thermogravimetric analysis (TGA), X-ray diffraction studies (XRD) and scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDX) was employed to quantify the hydration products. Further, early age and mechanical properties were also investigated for binary, ternary and quaternary cementitious system blended with nano-silica. The optimized proportions of blended paste and mortar are designed through modified Andreasen and Andersen particle packing model. The experimental test results revealed that the optimum dosage of CNS in binary blended cement composites is 3%. The presence of nano-silica in cementitious system amplified the hydration and pozzolanic activity, thereby promoting densified microstructure at nano scale. The flow test indicated the intensified demand for water absorption and reduced workability with the rise in level of incorporation of CNS particles in cement paste. Quaternary blended mix performed superior hydration along with strength properties amongst all the blended samples. © 2019 Elsevier Ltd
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    Effect of phase-change materials on the hydration and mineralogy of cement mortar
    (ICE Publishing, 2020) Snehal, K.; Das, B.B.
    The influence of direct incorporation of thermally efficient phase-change materials (PCMs) on the hydration and mineralogical properties of cement mortar was investigated. To assess the viability of bulk addition of PCMs to a cementitious system, tests of the early age, hydration, mechanical, durability and mineralogical properties were carried out. Organic PCMs showed an increase in setting time, while inorganic materials exhibited fast setting characteristics. Surface temperature was also found to be lower for cement paste with incremental dosages of PCM. However, chemical shrinkage was found to be reduced in the presence of PCM except for the inorganic type. It was observed from the results that PCMs negatively influenced the rate of strength development of a cementitious mortar. The slow rate of strength development was found to be attributed to interrupted hydration, which was confirmed through mineralogical studies. Further, from the thermo-gravimetric analysis, it was observed that the presence of PCMs in a cementitious system increased calcium hydroxide content and reduced the content of water related to hydration products. © 2020 ICE Publishing: All rights reserved.
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    Potential utilization of regional cashew nutshell ash wastes as a cementitious replacement on the performance and environmental impact of eco-friendly mortar
    (Elsevier Ltd, 2023) Manjunath, B.; Ouellet-Plamondon, C.M.; Das, B.B.; Bhojaraju, C.
    Globally, agro-waste ashes are increasing significantly due to the rapid implementation of biomass-based power plants. In the present trend, agro-wastes are disposed of in an unsustainable manner. The recycling of agro-waste has significantly contributed to sustainable goals. In the construction sector, it is possible to dispose of waste more efficiently. However, the efficiency of locally available agro-residual waste in cementitious composites is not well understood. In the present investigation, the practicability of using agro-residual ash obtained from the burning of cashew nutshells on the properties of eco-friendly blended cement paste and mortars is explored. Blended cement mixtures containing cashew nutshell ash (CNSA) were prepared at five replacement levels, 5, 10, 15, 20, and 25%, relative to the weight of the cement. To understand the characteristics of CNSA, microstructure investigations such as X-ray diffraction, thermogravimetric analysis (TGA), scanning electron microscopy, and energy-dispersive spectroscopy analyses were performed. Paste properties of CNSA-based cement are observed through consistency, setting time, mini-slump flow, and expansion tests. For the CNSA-based mortars flow table, compressive strength, ultrasonic pulse velocity (UPV), electrical resistivity (ER), water absorption, bulk density, and porosity tests were performed to understand its efficiency. The strength indices of mortars were used to quantify the pozzolanic effect of CNSA. With the incorporation of CNSA, water demand increased by 57%, initial and final setting time decreased by 90% and 83%, respectively. Results showed that CNSA-based mortars absorbed more water and had higher porosity, which reduced compressive strength, UPV, and ER values. CNSA blended mortar is more suitable for applications that do not require high compressive strength. Results indicated that the compressive strength, UPV, and ER are within the limit specified. Strength indices indicated that CNSA has a positive and negative pozzolanic effect during early and later ages, respectively. Further, the sustainable assessment showed that the introduction of CNSA in mortar could substantially reduce embodied carbon, embodied energy, and strength efficiency over the control mortar. The inadequate amount of SiO2, Fe2O3, and Al2O3 in CNSA makes it an unsuitable pozzolanic material. However, it can be utilized in smaller amounts as a fractional replacement of cement and is found to be promising for specific desired properties of cement as a cost-effective accelerator. © 2023 Elsevier Ltd
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    Nanoindentation and nano-scratch testing on cement paste
    (ICE Publishing, 2023) Barbhuiya, S.; Das, B.B.
    Carbon nanotubes are an attractive reinforcement material for several composites. This is due to their inherently high tensile strength and high modulus of elasticity. This study focused on the nanomechanical characteristics of cement paste with and without short multi-walled carbon nanotubes (MWCNTs). The objective behind studying the nanomechanical properties of cement paste is to better understand the fundamental behaviour of cement at the nanoscale level. Cement paste is a complex material that consists of various phases, including cement hydrates, unhydrated cement particles and porosity. By studying the mechanical properties of cement paste at the nanoscale, researchers can gain insights into the mechanisms that govern the behaviour of this material. Following earlier tests, the amount of MWCNTs was kept constant (0.30% by weight of cement). The nanomechanical parameters explored included the localised Young's modulus and hardness. According to the test results, short MWCNTs increased the proportion of high-density calcium silicate hydrate in the cement paste. The nanomechanical properties (localised Young's modulus and hardness) of cement paste with short MWCNTs were found to be greater than those of cement paste without MWCNTs. According to nano-scratching experiments, the cement matrix with short MWCNTs was substantially more durable than the matrix without them. © 2023 Emerald Publishing Limited: All rights reserved.
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    IMPLICATION OF HIGH-VOLUME MINERAL ADMIXTURE ON MECHANICAL PROPERTIES AND MICROSTRUCTURE AT STEEL-CONCRETE INTERFACE
    (Associated Cement Companies Ltd., 2023) Goudar, S.K.; Sumukh, E.P.; Das, B.B.
    The existence of a non-homogeneous unique zone in concrete along the periphery of steel surface is being referred as steel-concrete interface (SCI). The interface between steel and concrete exhibits a porous zone, with a thickness measuring several micrometers. This porous zone thickness around SCI plays a crucial role in influencing bond strength, durability, and is a significant parameter used in service life prediction models for reinforced concrete structures. The value of porous zone thickness around SCI is being assumed and adopted without any practical studies in service life prediction models as well as in reinforced concrete mesoscale structure modelling. In the present study, porous zone thickness was experimentally measured through obtaining backscattered electron images around SCI. Gray scale-based thresholding technique was employed to ascertain the porous zone thickness (PZT) around SCI. Furthermore, the influence of incorporating ground granulated blast furnace slag (GGBS) in high-volume on the interfacial transition zone (ITZ) between steel reinforcement bars and the surrounding concrete was investigated. It was observed that porous zone thickness around SCI varies in every other point along the periphery of reinforcement bar. The pozzolanic reaction in high volume GGBS concrete resulted in a substantial decrease of porous zone thickness (PZT) and reduced the accumulation of Portlandite around SCI with the progress in curing age. The factors contributing to the enhanced ultimate bond strength of high volume GGBS concrete compared to control concrete are the decrease in the Porous Zone Thickness (PZT) along with the reduced Ca/Si ratio around the SCI. © 2023, Associated Cement Companies Ltd.. All rights reserved.
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    Effect of Iron Ore and Copper Ore Tailings on Engineering Properties and Hydration Products of Sustainable Cement Mortar
    (ASTM International, 2024) Sumukh, E.P.; Das, B.B.; Barbhuiya, S.
    The prohibition of river sand mining has drawn the attention of researchers in finding practicable alternatives. In the approach of finding these alternatives, it is essential to ensure minimal or zero impairment to the ecological balance, which can be mainly attained by making use of industrial waste/byproducts. The wastes from the mining industry are the major contributors in causing impairment to the environment, and their influence on the stability of mortars on using as fine aggregates needs to be systematically investigated with the view of long-term performance concerns. Thus, the present study explores the applicability of mine tailings and finding the optimum dosage in cement mortars by investigating the engineering properties and microstructure development with the aid of qualitative and quantitative analysis associated with hydration products. The studies confirm that the increased consumption of portlandite for secondary hydration reactions followed by the additional formation of calcium silicate hydrate (CSH) and calcium aluminum silicate hydrate (CASH) phases in mine tailing-based mortars helped in achieving a quality microstructure. These additional formations of CSH and CASH phases are also confirmed through Fourier transform infrared spectroscopy by identifying the shift of Si-O-Si stretching vibration bands toward a lower wavenumber. The lowering of calcium/silicate atomic ratio and increased formation of mineralogical compounds related to CSH and CASH in x-ray diffraction patterns also confirms the same. Gismondine, chabazite, and hillebrandite are the additional phases formed and found to take part in refining the pore structure. This enhanced performance of mine tailing mortars was also verified with the aid of a modified Andreasen and Andersen particle packing model. The formation of high-quality microstructure is reflected in the hardened properties of optimized cement mortar in the proportion of 20 % for iron ore tailing and 30 % for copper ore tailing. © © 2024 by ASTM International.
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    Synergy of Hydration and Microstructural Properties of Sustainable Cement Mortar Supplemented with Industrial By-Products
    (Springer Science and Business Media Deutschland GmbH, 2024) Sumukh, E.P.; Das, B.B.; Barbhuiya, S.
    The present research assists in resolving the issues allied with the disposal of industrial solid wastes/industrial by-products (IBPs) by developing sustainable IBPs based cement mortars. The applicability of IBPs as a feasible alternative to river sand in cement mortar has been evaluated by investigating the synergy among the ingredients, resulting engineering properties and microstructural developments at early and late curing ages. The study could effectively substitute 30% volume of river sand with bottom ash and 50% in the case of slag sand mortars. The experimental outcomes disclose that the practice of IBPs as fine aggregate enhances the engineering properties of mortar and the optimum replacement level lies at 10% and 40% usage of bottom ash and slag sand, respectively. The advanced characterization studies and particle packing density illustrate the refinement of pores by void filing action and accumulation of additional hydration products through secondary hydration reactions. The consumption of portlandite followed by increased hydration products formation observed through thermogravimetric analysis, X-ray diffraction analysis and energy dispersive X-ray spectroscopy that confirmed the contribution of finer fractions of IBPs to secondary hydration reactions. This constructive development was also observed from the lowering of wavenumber corresponding to Si–O–Si/Al vibration bands in Fourier transform infrared spectroscopy spectra. The improved microstructure resulted in enhancing the compressive strength by 9.01% and 18.18% in optimized bottom ash and slag sand mortars, respectively at the curing age of 120 days. Similarly, the water absorption reduced by 1.03% and 1.24% in bottom ash and slag sand mortars, respectively. © The Author(s), under exclusive licence to the Iran University of Science and Technology 2024.