Faculty Publications
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Item From printing to performance: a review on 3D concrete printing processes, materials, and life cycle assessment(Springer Nature, 2025) Mishra, S.K.; Snehal, K.; Das, B.B.; C, R.; Barbhuiya, S.A paradigm shift in the construction sector has been driven by 3D concrete printing (3DCP), offering automated alternatives to conventional building methods. 3DCP enhances precision, efficiency, and consistency through robotic control and advanced printhead systems while reducing material waste and enabling design flexibility. This review examines the working principles, printer classifications (gantry-based and robotic arm-based), and operational parameters, highlighting printing speed, interlayer gap time, and nozzle size and shape as critical parameters for buildability, interlayer bonding, and extrusion quality. Their influence is discussed in relation to fresh properties (flowability, pumpability, extrudability, shape retention, and buildability) and hardened properties (compressive, tensile, and flexural strength, interlayer bonding, and durability). Mix design strategies for optimizing rheology, printability, and sustainable material selection are critically reviewed. Key durability concerns such as shrinkage, cracking, and weather resistance are addressed. Reinforcement methods, including steel bars, fibers, and embedment techniques, are also discussed. A life cycle analysis reveals that 3DCP reduces carbon dioxide emissions by up to 89.2% and construction costs by 30–40% through formwork elimination. Environmental impacts (waste generation, carbon footprint, and energy use) are assessed using regional and global data, considering embodied energy, transportation, and maintenance costs. Challenges such as regulatory hurdles, high initial investment, and the absence of standardized guidelines are identified. This review covers developments from the past decade, offering valuable insights for researchers, industry professionals, and policymakers regarding the advancements, limitations, and future directions of 3DCP. © The Author(s), under exclusive licence to Springer Nature Switzerland AG 2025.Item Developing a building performance score model for assessing the sustainability of buildings(Emerald Publishing, 2022) Hp, T.; C, R.; Deepak, D.Purpose: Construction industry is one of the leading causes of pollution generation in today's context. But the fact that the development of construction industry leads to the country's economic and social development cannot be unobserved. Hence, there is a need to develop a sustainable construction methodology, and while doing so, measures must be considered so as to not disturb the natural habitats. With the greater prominence shown toward the concept of green and sustainable construction developments, various tools have been developed in recent years in order to measure the performance of such sustainable and green buildings. In the Indian context, the assessment tools developed to measure the performance of the green building are found to be scanty in addressing various economic and social impacts. Design/methodology/approach: This study aims at developing a building performance score (BPS) model concerning the sustainability model built on the triple bottom priorities considering all the three vital components, viz. environmental, economic and social factors. In this study, the different phases involved in the complete life cycle of the project are recognized and then all the phases are assessed considering all the three major components mentioned in the BPS model. Findings: The outcome of this study specifies that various indicators, such as the topographical and climate change, health and safety of the construction workers, project management consultancy, risk management, security measures and solid waste management, form a chief source of a sustainable building, and these indicators are not being assessed in the existing assessment tools. Also, consideration of environmental, economic and social factors is also equally important in construction industry. Moreover, these indicators are also required to be assessed and included in the evaluation process while assessing the performance of the building. Originality/value: The BPS model developed in the study will assist to improve in assessing the building performance with respect to all indicators in the complete life cycle of the project. © 2020, Emerald Publishing Limited.Item Assessment on the effectiveness of chemical admixture in processed laterite and copper slag based geopolymer mortar(Elsevier Ltd, 2025) Clement, D.; C, R.; Singh, S.K.; Tiwari, M.Geopolymer-based cementitious materials known for their robust durability and lower environmental impact make them an ideal choice for sustainable construction. The main focus of this study is to understand the influence of chemical admixtures which plays a pivotal role in improving the properties of geopolymer mortar (GM). This research integrates various chemical admixtures, including calcium chloride, sodium sulphate, sodium hexametaphosphate, and MasterGlenium SKY 8233 (SKY) which falls under the category of either accelerators, retarders, or superplasticisers. Assessments were conducted on the fresh and hardened states of flyash-based GM mixes with varying proportion of river sand (RS), laterite soil (LS) and copper slag (CS), encompassing flowability, setting times, compressive strength, durability study in aggressive environmental conditions and microstructural analyses after 56 days of ambient curing. Findings reveal that calcium chloride and sodium sulphate efficiently decrease the initial and final setting times of the geopolymer paste, highlighting their roles as accelerators, with calcium chloride showing greater efficacy than sodium sulphate. On the other hand, sodium hexametaphosphate serves as a retarder, substantially extending the initial setting time of the geopolymer paste. Introducing the modified polycarboxylic ether (PCE) based superplasticiser SKY into the mortar matrix caused the initial setting time to be extended and resulted in a slight drop in compressive strength compared to the other mixes. Durability tests confirmed the superior resistance of GM mixes to harsh environments like acid, sulphate, and marine water exposure. These findings highlight the potential for tailoring geopolymer blends to achieve desired properties under ambient curing conditions using chemical admixtures. © 2025 Elsevier LtdItem Microstructural insights of geopolymer mortar using binary blended sustainable fine aggregates(Elsevier Ltd, 2025) Clement, D.; C, R.; Agarwal, S.; Pratap, M.The socio-economic growth of a nation depends heavily on the availability of adequate infrastructure, which relies on essential materials like river sand (RS) and cement. However, the rising demand for RS, combined with its excessive extraction causing ecological damage, and its increasing cost, has raised significant concerns. At the same time, the production of cement contributes significantly to environmental damage, especially through CO2 emissions. In this scenario geopolymer technology has emerged as a sustainable alternative to cement, offering environmental benefits and reducing the carbon footprint of construction materials. This study investigates the impact of replacing RS with copper slag (CS) and laterite soil (LS) in geopolymer mortar (GM) on key properties such as setting time, flowability, compressive strength, and microstructure. The results showed that as LS content increased, setting time and flowability decreased considerably, while increasing CS content caused a reduction in these values. Unlike the other observed parameters, the compressive strength values showed no distinct upward or downward trend. Moreover, the microstructural analysis, including SEM, EDS, XRD, FTIR, TGA and BET, provided valuable insights to support the observed results across various mix designs. Overall, the findings highlight that optimised binary blends of CS, LS and RS not only improved the compressive strength but also enhanced the microstructural characteristics of geopolymer mortar, reinforcing their potential as sustainable and high-performance alternatives to conventional fine aggregates. © 2025 The AuthorsItem Enhancing sustainability with ternary blended cement and fine aggregate in self-compacting lateritic concrete with supplementary materials(Elsevier Ltd, 2025) Kiran Bhat, K.; C, R.; Das, B.B.This study explores an innovative approach to sustainable self-compacting concrete (SCC) by partially replacing natural fine aggregate (NFA) with lateritic fine aggregate (LFA) and manufactured sand (M-sand). Additionally, fly ash and ultrafine ground granulated blast furnace slag (UGGBS) were introduced as supplementary cementitious materials to enhance performance. Fresh properties of the SCC mixes met as per Indian standards, demonstrating satisfactory flowability, passing ability, and stability. Among the mixes, the combination of 30 % fly ash (30 F), 30 % LFA (30 L) and 50 % M-sand (50 M) replaced in the conventional SCC mix, designated as C30F30L50M, exhibited optimal workability and segregation resistance. Mechanical tests revealed improvements in long-term strength, with the optimized mix containing 5 % UGGBS showing superior flexural strength at 90 days. Durability assessments indicated increased water absorption in mixes containing LFA and M-sand, while the control mix displayed better resistance to chloride penetration. Microstructural analyses (SEM, XRD, TGA/DTG, and FTIR) confirmed enhanced hydration and phase development influenced by the blend of fine aggregates and supplementary materials. The findings highlight the potential of utilizing LFA and M-sand in SCC to achieve sustainable concrete with improved performance characteristics. © 2025 The Authors