Faculty Publications

Now showing 1 - 3 of 3

Flexural response of 3D printed sandwich composite
(Elsevier Ltd, 2021) Bharath, H.S.; Bonthu, D.; Gururaja, S.; Prabhakar, P.; Doddamani, M.
Among many lightweight materials used in marine applications, sandwich structures with syntactic foam core are promising because of lower water uptake in foam core amid face-sheets damage. HDPE (high-density polyethylene) filament is used to 3D print sandwich skin, and glass microballoon (GMB) reinforced HDPE syntactic foam filaments are used for the core. The optimized parameters are used to prepare blends of 20, 40, and 60 vol% of GMB in HDPE. These foamed blends are extruded in filament form to be subsequently used in commercially available fused filament fabrication (FFF) based 3D printers. The defect-free syntactic foam core sandwich composites are 3D printed all at once (skin-core-skin printing in sequence at once) using optimized printing parameters and characterized for the flexural behavior. The result reveals that the addition of GMB increases both specific modulus and strength in sandwich composites and is highest for the sandwich having a core with 60 vol% of GMB. The measured properties of sandwiches are compared with a respective core to study the effect of the sandwich. It is observed that flexural strength, fracture strength, and strain of foam core sandwiches registered superior response than their respective cores. The experimental results are found in good agreement with theoretical predictions. Finally, the failure mode of the printed sandwich is also discussed, and it is observed that none of the 3D printed syntactic foam core sandwiches fractured due to shear failure. © 2021 Elsevier Ltd
Buckling and free vibrations behaviour through differential quadrature method for foamed composites
(Elsevier B.V., 2023) Duryodhana, D.; Waddar, S.; Bonthu, D.; Jeyaraj, P.; Powar, S.; Doddamani, M.
The current work focuses on predicting the buckling and free vibration frequencies (fn) of cenosphere reinforced epoxy based syntactic foam beam under varying loads. Critical buckling loads (Ncr) and fn are predicted using the differential quadrature method (DQM). Ncr and fn have been calculated for beams of varying cenosphere volume fractions subjected to axial load under clamped-clamped (CC), clamped-simply (CS), simply-simply (SS), and clamped-free (CF) boundary conditions (BC′s). Upon increasing the cenosphere volume fraction, Ncr and fn of syntactic foam composites increases. These numerical outcomes are compared with the theoretical values evaluated through the Euler-Bernoulli hypothesis and further compared with experimental outcomes. Results are observed to be in precise agreement. The results of the DQM numerical analysis are given out for the different BC′s, aspect ratios, cenosphere volume fractions, and varying loads. It is perceived that depending on the BC′s, the type of axial varying loads and aspect ratios has a substantial effect on the Ncr and fn behaviour of the syntactic foam beams. A comparative study of the obtained results showed that the beam subjected to parabolic load under CC boundary conditions exhibited a higher buckling load. © 2023 The Authors
Dynamic response of 3D printed functionally graded sandwich foams
(Emerald Publishing, 2023) Bonthu, D.; Bharath, B.; Bekinal, S.I.; Jeyaraj, J.; Doddamani, M.
Purpose: The purpose of this study was to introduce three-dimensional printing (3DP) of functionally graded sandwich foams (FGSFs). This work was continued by predicting the mechanical buckling and free vibration behavior of 3DP FGSFs using experimental and numerical analyses. Design/methodology/approach: Initially, hollow glass microballoon-reinforced high-density polyethylene-based polymer composite foams were developed, and these materials were extruded into their respective filaments. These filaments are used as feedstock materials in fused filament fabrication based 3DP for the development of FGSFs. Scanning electron microscopy analysis was performed on the freeze-dried samples to observe filler sustainability. Furthermore, the density, critical buckling load (Pcr), natural frequency (fn) and damping factor of FGSFs were evaluated. The critical buckling load (Pcr) of the FGSFs was estimated using the double-tangent method and modified Budiansky criteria. Findings: The density of FGSFs decreased with increasing filler percentage. The mechanical buckling load increased with the filler percentage. The natural frequency corresponding to the first mode of the FGSFs exhibited a decreasing trend with an increasing load in the pre-buckling regime and an increase in post-buckled zone, whereas the damping factor exhibited the opposite trend. Originality/value: The current research work is valuable for the area of 3D printing by developing the functionally graded foam based sandwich beams. Furthermore, it intended to present the buckling behavior of 3D printed FGSFs, variation of frequency and damping factor corresponding to first three modes with increase in load. © 2023, Emerald Publishing Limited.

Faculty Publications

Browse

Filters

Settings

Sort By

Results per page

Search Results