Faculty Publications
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Item Effect of heat treatment on microstructure, corrosion, and shape memory characteristics of laser deposited NiTi alloy(Elsevier Ltd, 2018) Marattukalam, J.J.; Balla, V.K.; Das, M.; Bontha, S.; Kalpathy, S.K.The aim of this work is to study the effect of heat treatment on the microstructure, phase transformations, shape memory characteristics and corrosion behaviour of laser deposited equiatomic NiTi alloy. Dense samples of NiTi alloy were fabricated using Laser Engineered Net Shaping (LENS™) with two different laser energy densities by varying the scan speed and laser power. These samples were annealed for 30 min at 500 °C and 1000 °C in flowing argon, followed by furnace-cooling to room temperature. The resulting microstructures and properties were compared with the corresponding as-deposited samples. Microstructural analysis after heat treatment showed needle-shape martensite in the samples processed at lower laser energy density of 20 J/mm2, and lenticular or plate-like martensite in the samples processed at 80 J/mm2. The XRD results revealed relatively high concentration of martensite (B19?) in heat-treated NiTi alloy compared to as-processed samples. Furthermore, the heat treatment decreased the forward and reverse transformation temperatures of NiTi alloy from 80 – 95 °C to 20–40 °C, presumably due to annihilation of thermally induced defects. Interestingly, the samples annealed at 500 °C showed a measurable increase of 1–2% in the shape memory recovery, from the net recovery of 8% exhibited by the as-processed NiTi alloy. The corrosion resistance of laser-processed NiTi alloy decreased upon annealing. © 2018 Elsevier B.V.Item Effect of deposition strategy and post processing on microstructure and mechanical properties of serviced Inconel 625 parts repaired using laser directed energy deposition(Elsevier Ltd, 2024) Chaurasia, J.K.; Jinoop, A.N.; Paul, C.P.; Bindra, K.S.; Balla, V.K.; Bontha, S.In the present work, an attempt is made to understand and explore the repair capabilities of the Laser Directed Energy Deposition (LDED) process on Nickel based superalloy Inconel 625 (IN625). Samples were extracted from a wrought plate of IN625 and then were subjected to a fatigue test to mimic a component in service for repairing. Further, deposition was carried out on these fatigued tensile sample surfaces i.e., Top, Top & bottom, One side and Both sides. The samples were also solution-treated at 1200 °C for 90 mins. Microstructure and mechanical properties were evaluated and then compared between the different deposition strategies and sample heat-treatment conditions. Tensile properties were compared for all the three sample conditions viz. wrought alloy, as repaired and solution treated. Results indicate sound deposition with minimal porosity in all the four deposition strategies using the LDED process with a mean deposit height of 1.02 ± 0.25 mm. Microstructural analysis revealed mixed dendrite and columnar structure in the case of as-deposited samples whereas, solution treated samples exhibited recrystallized equiaxed grains with the presence of annealing twins. The as-deposited samples show a ductile mode of failure with a maximum ultimate strength of 830 MPa, yield strength of 350 MPa and elongation of 72%. For solution treated samples, a maximum ultimate tensile strength of 620 MPa, yield strength of 270 MPa and elongation of 73% were observed. The strength of the material was found to be highly influenced by the solution treatment. © 2023 Elsevier LtdItem Effect of Heat Treatment on Microstructure and Dry Sliding Wear Behavior of Laser Directed Energy Deposited Inconel 625(Springer, 2025) Praharaj, A.K.; Chaurasia, J.K.; Suvin, P.S.; Narayanan, J.A.; Paul, C.P.; Balla, V.K.; Chakrapani, S.K.; Bontha, S.Laser directed energy deposition (LDED) is a promising technology for manufacturing and repair of Inconel 625 (IN625) components used in critical sectors requiring enhanced tribological performance due to harsh operating environments. Hence, the current work focuses on the evaluation of the tribological performance of LDED-built IN625 with the implementation of different heat treatment methods, i.e., solution treatment (ST), direct aging (AG), and solution treatment + aging (ST + AG). A detailed microstructural analysis, hardness, and wear testing were performed for the as-deposited (AD) and heat-treated (HT) samples, and the results were compared. The analysis revealed coarser grains in the case of ST and ST + AG samples, whereas finer grains for AD and AG samples, indicating grain coarsening after solution treatment. Further, the brittle laves phase gets dissolved after ST, whereas the AG and ST + AG samples resulted in the precipitation of metal carbides and strengthening phases. The microhardness of the ST sample (193.2 HV) was lower compared to the AD (211.6 HV) sample, whereas the AG and ST + AG samples exhibited 25.6 and 9.3% higher hardness than the AD sample. Considering tribological performance, the AG sample illustrated a maximum reduction of 61.4% in the coefficient of friction (COF) and 36.5% in wear rate when compared to the AD sample. This could be attributed to the presence of finer grains and strengthening phases. © ASM International 2025.