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Item Hot-dip Aluminizing of Low Carbon Steel in Al & Al-5wt % Cr Baths(Elsevier Ltd, 2018) Huilgol, P.; Bhat, K.U.; Udupa, K.R.Hot dip aluminizing of low carbon steel is carried out in pure aluminium bath and Al-5wt% Cr bath. The coating is characterized by scanning electron microscopy and chemical composition of the coating is analysed by EDS (energy dispersive spectroscopy) attached to SEM. The coating consists of three regions, viz., outer aluminium topcoat, intermediate Fe-Al intermetallics layer and the base alloy. The intermetallics layer consists of FeAl3 and Fe2Al5 phases. Fe2Al5 is the major phase in the intermetallics layer. The growth kinetics of intermetallics layer is parabolic in nature implying that it is diffusion controlled. Addition of chromium forms Al7Cr dispersed intermetallics phases in the aluminium topcoat. Addition of chromium has no influence on the morphology of the intermetallics layer. Scratch resistance of the coating is carried out to evaluate the scratch hardness of the coating. Chromium addition improves scratch resistance of the coating. © 2018 Elsevier Ltd.Item SiC particulate reinforced A356 Al metal matrix composites were laser treated using pulsed Nd-YAG laser beam. The processing was carried out in air atmosphere at varying pulse energy (5 to 20 J) and scan rates (30 to 150 mm/sec). The samples were cut perpendicular to the track and they were characterized using optical microscopy, scanning electron microscopy and X-ray diffraction. Microstructure of laser treated region consists of regular succession of coarse and fine microstructure signifying the presence of low velocity bands. Transition from cellular/columnar dendritic to equiaxed dendritic structure has been observed. Microstructure of samples laser treated with specific energy greater than 13 kJ/cm2 show presence of Al 4C3 platelets. © 2004 Kluwer Academic Publishers.(Microstructural studies in low specific energy laser surface treated Al(A356)-SiCp composites) Bhat, K.U.; Surappa, M.K.2004Item Preparation and antifouling properties of PVDF ultrafiltration membranes with polyaniline (PANI) nanofibers and hydrolysed PSMA (H-PSMA) as additives(Elsevier, 2014) Pereira, V.R.; Isloor, A.M.; Bhat, K.U.; A.F., A.F.Polyaniline (PANI) nanofibers were used as hydrophilic additives to study their effect on the performance of polyvinylidene fluoride (PVDF) ultrafiltration (UF) membranes. PVDF UF membranes were prepared by the phase inversion method with hydrolyzed polystyrene-co-maleic anhydride (H-PSMA) and PANI nanofibers as additives. PANI nanofibers were synthesized by rapid mixing reaction and were used as a hydrophilic modifying agent with varying concentrations (0-1.5 wt.%) in the membranes. The synthesized PANI nanofibers were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscope (SEM) and transmission electron microscope (TEM) analysis. Hydrolyzed PSMA was prepared by the hydrolysis of PSMA and was used as a novel pore forming additive. The addition of PANI nanofibers into the membranes increased the membrane hydrophilicity, porosity, water uptake and permeability. The membranes also showed good antifouling nature during BSA (bovine serum albumin) filtration when compared to the pristine membrane without PANI nanofibers. Membrane with 1.0 wt.% PANI content showed highest permeability among the synthesized membranes. The membrane having highest permeability was subjected to heavy metal ion rejection which showed high rejection of 98.52% and 97.38% for heavy metal ions Pb2+ and Cd2+ respectively. © 2014 Elsevier B.V.Item Preparation and performance studies of polysulfone-sulfated nano-titania (S-TiO2) nanofiltration membranes for dye removal(Royal Society of Chemistry, 2015) Pereira, V.R.; Isloor, A.M.; Bhat, K.U.; A.F., A.F.; AlObaid, A.; Fun, H.-K.Polysulfone nanofiltration membranes containing sulfated nano-titania (S-TiO2) were fabricated, with the aim to enhance the membrane properties along with the possible rejection of Methylene Blue (MB) dye by membranes. Initially S-TiO2 was synthesized from nano TiO2 by the action of sulfuric acid. The synthesized S-TiO2 was characterized by Fourier Transform Infrared spectroscopy (FT-IR), Energy Dispersive Spectrophotometry (EDS) and Transmission Electron Microscopy (TEM) analysis. S-TiO2 was added in increasing concentrations into the membranes and its effect on the performance of the membranes was evaluated. The synthesized membranes were characterized by Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM). Polysulfone membranes containing S-TiO2 showed enhancement in properties in terms of hydrophilicity, water uptake, mechanical strength, improved pure water flux (PWF), antifouling nature and high Flux Recovery Ratio (FRR). The polysulfone membranes with S-TiO2 showed 99% rejection for BSA (Bovine Serum Albumin) protein molecules during BSA filtration. The prepared membranes were used for the removal of MB dye from aqueous solutions. A maximum of 90.4% rejection was obtained for MB for the membrane having 2.0 wt% of S-TiO2 under UV light radiation. This approach showed that polysulfone-S-TiO2 membranes displayed good efficiency for dye removal and can be effectively used for the removal of MB dye from aqueous solutions under suitable conditions. © The Royal Society of Chemistry.Item Development of nanolaminated multilayer Ni-P alloy coatings for better corrosion protection(Royal Society of Chemistry, 2016) Elias, L.; Bhat, K.U.; Hegde, A.Nanolaminated multilayer Nickel-Phosphorous (Ni-P) alloy coatings were developed on mild steel from a citrate bath using glycerol as an additive. Multilayer Ni-P alloy coatings having nanolaminated layers of alloys of alternatively different compositions have been developed using pulsed direct current (DC) by cyclic modulation of the cathode current density. The composition and number (hence thickness) of the layers were tailored by periodic modulation of the current density (c.d.) and time using a programmable power source. The deposition conditions were optimized for both the composition and thickness of the individual layers for the best performance of the coatings against corrosion. Electrochemical corrosion study, evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) demonstrated that the multilayer Ni-P alloy coating with 300 nanolaminated layers, represented as (Ni-P)1.0/4.0/300 showed several fold better corrosion resistance compared to its monolayer counterpart (deposited using regular DC) from the same electrolytic bath. Drastic improvement in the corrosion protection efficacy of the nanolaminated multilayer Ni-P alloy coatings were attributed to an increase in number of interfaces, separating layers of alloys having different morphologies, compositions and phase structures, which was supported by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) analyses, respectively. The corrosion rates of the multilayer Ni-P alloy coatings were decreased with increasing number of layers, only up to an optimal level and then increased. The increase in corrosion rates at a higher degree of layering were attributed to the diffusion of layers, due to the very short deposition time of each layer. © The Royal Society of Chemistry 2016.Item Biosynthesis of copper nanoparticles using copper-resistant Bacillus cereus, a soil isolate(Elsevier Ltd, 2016) Tiwari, M.; Jain, P.; Raghu Chandrashekar, R.; Narayanan, K.; Bhat, K.U.; Udupa, N.; Rao, J.V.Microorganisms are useful systems for the production of biocompatible metal nanoparticles. Copper, an essential element of life, has good therapeutic potential. However, copper lacks suitable form for effective in vivo delivery, which has diminished its applicability. In this study, we produced biosynthesized copper nanoparticles (BCuNps) using a copper-resistant bacterial isolate from copper mine. The organism was able to tolerate >10 mM of copper and when analysed by 16S rRNA technique, showed 100% similarity with Bacillus cereus. BCuNps, produced by this microorganism, in cell-free filtrate, were characterized for surface plasmon resonance (SPR), particle's characteristics, spectroscopic properties and morphology. SPR peaks for BCuNps were recorded between 570–620 and 350–370 nm. BCuNps characteristics, namely particle size distribution, polydispersity index and zeta potential were found to be 11–33 nm, 0.433 and (?) 19.6 mV, respectively. Scanning electron microscope (SEM), transmission electron microscope (TEM) and atomic force microscope (AFM) analyses confirmed the uniform morphology; X-ray diffraction (XRD) spectrum revealed the crystalline nature; and Fourier transform infrared (FTIR) spectrum disclosed the presence of protein with BCuNps. A comparative evaluation of BCuNps with copper sulphate to determine their antimicrobial and cell toxicity levels was undertaken. BCuNps showed better antimicrobial effect and found to be safer against normal cell lines, such as HaCat, Vero and hFOB, than the copper sulphate control. © 2016 Elsevier LtdItem Microstructural characterization of low temperature plasma-nitrided 316L stainless steel surface with prior severe shot peening(Elsevier Ltd, 2016) Jayalakshmi, M.; Huilgol, P.; Badekai Ramachandra, B.R.; Bhat, K.U.Surface nanocrystallization by severe deformation has proven beneficial as pre-treatment to plasma nitriding. It aids in achieving thicker nitride layers at lower temperatures thus making the process more economical. In austenitic stainless steels, severe deformation leads to formation of strain induced martensite on the surface while plasma nitriding alone forms expanded austenite. However, structural characteristics of surface layer of pre-deformed steel after plasma nitriding is still a matter of debate. In present study, 316L stainless steel was subjected to severe shot peening: followed by plasma nitriding at 400 °C for 4 h. Characteristics of sample surface before and after treatment were analyzed by scanning electron microscopy, X-ray diffractometry and transmission electron microscopy techniques. Results showed that, this duplex treatment leads to formation of about 45 ?m thick nitride layer; without CrN precipitation. This is significantly high compared to reported data considering the temperature and duration of nitriding treatment employed. Selected area electron diffraction pattern from topmost surface confirmed the co-existence of austenite and martensite while subsurface layer was predominantly consisting of lath martensite. This indicates that major phase in the nitrided layer is martensitic in nature and nitrogen supersaturation leads to transformation of small fraction of martensite to expanded austenite. © 2016 Elsevier LtdItem Structural and morphological changes with substrate heating in zinc films synthesized by thermal vapor deposition technique(Springer New York LLC barbara.b.bertram@gsk.com, 2017) Sneha, C.; Prabukumar, C.; Jayalakshmi, M.; Bhat, K.U.Zinc oxide (ZnO) films are used in numerous applications such as solar cells, gas sensors, nanogenerators, etc., owing to their large band gap, piezoelectric activity and versatile nanostructures. Deposition of zinc films and their subsequent oxidation is considered as one of the successful methods to obtain nanostructured ZnO films. It has been reported that the structural features of the oxide film depends on the characteristics of parent zinc film; which in turn depends on the deposition parameters. In the present work, zinc films were synthesized by thermal vacuum deposition route. In order to understand the effect of substrate heating during deposition, zinc films were deposited on glass with different substrate temperatures, in the range of room temperature to 180 °C. The structural and morphological properties of as-synthesized films were characterized by X-ray diffractometry (XRD), scanning electron microscopy (SEM) and differential scanning calorimetry (DSC) techniques. The XRD data confirmed that the as-synthesized films have strong (002) preferential orientation. Notable changes were observed such as change in crystallite size, texture coefficient and strain in the films, upon changing the substrate temperature. The morphology of as-synthesized zinc films found to consist of hexagonal-plate like structures. It was observed that the dimensions of the hexagonal-plates were changed in accordance with the substrate temperature. DSC results indicated a depression in the melting point of zinc films compared to bulk zinc and it is attributed to the nanoscale features constituting the film. © 2017, Springer Science+Business Media New York.Item Metastable microstructures at the interface between AISI 321 steel and molten aluminum during hot-dip aluminizing(Elsevier B.V., 2018) Huilgol, P.; Udupa, K.R.; Bhat, K.U.The microstructure at the interface between AISI 321 stainless steel and molten aluminum was investigated which occurs during the process of hot-dip aluminizing. Microstructural characterization was carried out by scanning electron microscopy, transmission electron microscopy and X-ray diffraction. The study revealed the formation of metastable FeAlm and multiple twinned Al13Fe4 phases at the interface between steel and aluminum. Multiple twinned Al13Fe4 phase exhibits pseudo tenfold electron diffraction pattern. Another metastable phase Al3(NiFe) with an orthorhombic structure was formed as one of the eutectic phase mixture in the solidified aluminum topcoat. The Al3(NiFe) phase in the eutectic shares crystallographic orientation relationship with the Al matrix. Metastable intermetallic phases are being reported for the first time during hot-dip aluminizing. © 2018 Elsevier B.V.Item Microstructural investigations on the hot-dip aluminized AISI 321 stainless steel after diffusion treatment(Elsevier B.V., 2019) Huilgol, P.; Udupa, K.R.; Bhat, K.U.The microstructure of the hot-dip aluminized AISI 321 stainless steel was studied after diffusion treatment at 900 °C for 3 h. The microstructural characterization was carried out by scanning electron microscopy, transmission electron microscopy, and X-ray diffractometry. The microstructure of the as aluminized steel consisted of two regions, viz.; aluminum topcoat and aluminide layer. During the diffusion treatment, the coating transformed into a layered structure consisting of four layers. The Fe2Al5 phase was formed in the outermost layer and the presence of Al13Fe4 quasicrystalline approximant phase was observed. The innermost layer adjacent to the base metal transformed to ferrite phase with NiAl precipitates. Next, to this layer, a disordered FeAl phase was observed. The lattice parameter of the disordered FeAl phase was found to be larger than that of the ordered B2 FeAl phase. The layer between outer Fe2Al5 phase and disordered FeAl phase consists of a mixture of three phases, namely Fe2Al5, disordered FeAl and a new phase with the simple cubic structure. The phase with simple cubic structure shares cube on cube crystallographic orientation relationship with the disordered FeAl phase. © 2019 Elsevier B.V.