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Item Indentation fracture toughness of Aluminium-Graphite composites: influence of nano-particles(Gruppo Italiano Frattura, 2025) Ibrahim, A.; Niyaz Ahamed, M.B.; Ashoka, E.; Rajesh, A.M.; Bharath, P.B.; Doddamani, D.In the field of composite materials, extensive research has been undertaken on aluminum-graphite composites. However, a research gap has been identified regarding the specific influence of nano-sized graphite particles on their fracture toughness. Previous studies have predominantly focused on larger graphite particles or different reinforcement materials, resulting in relatively unexplored effects of nano-graphite particles. This research is deemed critical as it has the potential to generate lightweight, high-strength materials, aligning with the demands of aerospace, automotive, and structural engineering. The primary objective of this study is to investigate how the inclusion of nano-sized graphite particles affects the fracture toughness of aluminum-graphite composites. To achieve this objective, systematic dispersion and incorporation of nano-sized graphite particles into an aluminum matrix will be carried out. Mechanical testing, including fracture toughness assessments, will be conducted to evaluate the performance of the composite materials. Factors such as particle size, distribution, volume fraction, and interfacial bonding will also be characterized within the study. It is anticipated that the presence of nano-sized graphite particles will lead to a significant enhancement of the fracture toughness of the aluminum-graphite nanocomposites. This enhancement is expected to be attributed to crack deflection, tortuosity, altered stress distribution, and increased plastic deformation around cracks. © 2024.Item Effects of specimen thickness and compositions on the fracture toughness investigations of Al7075-SiC/Al2O3 hybrid composites utilizing Taguchi optimization and FEA analysis(Springer-Verlag Italia s.r.l., 2025) Bharath, P.B.; Shivakumar, S.P.; Rajesh, A.M.; Prabhuswamy, G.S.; Doddamani, S.The primary objective of this study is to investigate the influence of process parameters on the fracture toughness of aluminium–silicon carbide/alumina particulate composites. The composite is fabricated using the stir-casting method, and the study aims to explore the relationship between process parameters and the resulting mechanical properties of the material. The research seeks to answer how varying process parameters such as reinforcement composition, specimen thickness, and crack length-to-width ratio affect the fracture toughness of aluminium-based hybrid composites. A comprehensive experimental approach is employed, utilizing compact tension specimens of varying thicknesses, compositions, and crack length-to-width ratios to assess fracture toughness. Taguchi's optimization techniques, including the design of experiments with an L9 orthogonal array, analysis of variance (ANOVA), and regression analysis, are used to analyze the specified parameters. The three key factors and their respective levels considered in the study are reinforcement composition (3, 6, and 9 wt%), specimen thickness (10, 12, and 15 mm), and crack length-to-width ratio (0.45, 0.47, and 0.50). The experimental results indicate that increasing the composition of reinforcements beyond 6 wt% and certain crack length-to-width ratios decreases the fracture toughness of the hybrid composites. Through Taguchi's analysis, it is revealed that for a crack length-to-width ratio of 0.45, specimens with a thickness of 12 mm and 6 wt% reinforcements exhibit the highest fracture toughness. Further analysis underscores that the crack length-to-width ratio (a/W ratio) significantly affects fracture toughness (94%), followed by reinforcement composition and specimen thickness. The study provides valuable insights into optimizing the fracture toughness of aluminium–silicon carbide/alumina particulate composites. The identified optimized parameters 12 mm specimen thickness, 6 wt% reinforcement, and a 0.45 crack length-to-width ratio lead to enhanced fracture toughness. Additionally, finite element simulations support the experimental findings, with less than a 12% error, confirming the robustness of the optimized conditions. This research contributes to a deeper understanding of the interplay between process parameters and mechanical properties in particulate composite materials. © The Author(s), under exclusive licence to Springer-Verlag France SAS, part of Springer Nature 2025.