Faculty Publications
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Item Recent advances in aluminizing of mild steel plates(Elsevier, 2024) Huilgol, P.; Bhat Panemangalore, D.; Bhat, K.U.; Bharadishettar, N.Aluminizing of steels is a surface modification method wherein the steel surface is subjected to thermo-chemical diffusion treatment at temperatures in the range of 700–1000°C. During the treatment, aluminium will diffuse into the surface and subsurface of the steel substrate, producing various aluminide phases. By controlling the process parameters, the type and quantity of aluminide phases can be controlled. The aluminides present beneficial properties, like increased strength and hardness, oxidation resistance, erosion resistance, abrasion resistance, etc. Hence, they are a better candidate material for designing the materials against scratch, erosion, fatigue, wear, oxidation, and corrosion. Many processing routes are available for aluminizing of steels and this entry reviews recent developments in the aluminising of mild steels. © 2024 Elsevier Ltd. All rights are reserved, including those for text and data mining, AI training, and similar technologies.Item Compositionally modulated multilayer Cu-Zn alloy coatings fabricated using eco-friendly non-cyanide pulse electrochemical deposition(Elsevier Ltd, 2023) Bharadishettar, N.; Kumar, K.; Udaya Bhat, K.Pulse electrodeposition of Cu-Zn compositional modulated multilayer alloy (CMA) coatings was carried out onto AISI 304 stainless steel substrate using an environmentally friendly alkaline non-cyanide electrolytic bath. Cu-Zn alloy multilayer coating was co-electrodeposited using a trapezoidal pulse current. Multilayer coatings can have two different metals in layers or two-phase mixtures. Different sets of multilayers of 10, 20, 50, and 100 were done using a trapezoidal pulse current. In the trapezoidal pulse current module, during the higher current stage (0.1 A) Zn was deposited as compared to the lower current module (0.02 A) where Cu was deposited. Microstructural and structural analysis of the coatings confirmed nanocrystalline morphology with peaks corresponding to crystallographic planes of (002), (111), (020), and (022). Deposited coatings are hydrophilic in nature. The microhardness of the coatings is decreased with an increase in the number of layers deposited. © © 2023 Elsevier Ltd. All rights reserved.Item Coating technologies for copper based antimicrobial active surfaces: A perspective review(MDPI AG, 2021) Bharadishettar, N.; Bhat K, U.; Bhat Panemangalore, D.B.Microbial contamination of medical devices and treatment rooms leads to several detrimental hospital and device‐associated infections. Antimicrobial copper coatings are a new approach to control healthcare‐associated infections (HAI’s). This review paper focuses on the efficient methods for depositing highly adherent copper‐based antimicrobial coatings onto a variety of metal surfaces. Antimicrobial properties of the copper coatings produced by various deposition methods including thermal spray technique, electrodeposition, electroless plating, chemical vapor deposition (CVD), physical vapor deposition (PVD), and sputtering techniques are compared. The coating produced using different processes did not produce similar properties. Also, process parameters often could be varied for any given coating process to impart a change in structure, topography, wettability, hardness, surface roughness, and adhesion strength. In turn, all of them affect antimicrobial activity. Fundamental concepts of the coating process are described in detail by highlighting the influence of process parameters to increase antimicrobial activity. The strategies for developing antimicrobial surfaces could help in understanding the mechanism of killing the microbes. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.Item Degradation response and bioactivity assessment of antimicrobial copper coatings in simulated hand sweat environment(Elsevier B.V., 2022) Bharadishettar, N.; Udaya Bhat, K.The antimicrobial copper coatings were deposited on AISI 304 stainless steel (SS) using electrodeposition technique for touch surface applications. Electrodeposition was performed using a non-cyanide electrolyte, with varying copper concentrations. The copper coatings were investigated for their microstructure, in vitro degradation in the simulated hand sweat environment, and antimicrobial activity in an agar medium. It is noted that all the coatings have nanostructures in their microstructure. The microstructure of the coatings along with the contact period with the bacteria affects the antimicrobial activity measured against Escherichia coli and Staphylococcus aureus. The nanostructured morphology has resulted in an increased surface area with enhanced copper toxicity. The degradation behavior of coatings in the simulated hand sweat solution was further probed using potentiodynamic polarization test and electrochemical impedance spectroscopy (EIS). © 2022 Elsevier B.V.Item Effect of acid pickling treatment of stainless steel substrate on adhesion strength of electrodeposited copper coatings using non-cyanide electrolyte(Elsevier Ltd, 2023) Bharadishettar, N.; Udaya Bhat, K.In recent years, copper-based antimicrobial coatings have gained popularity in healthcare and public recreation facilities. The morphology, topography, and adhesion strength are decisive properties for copper coatings to have long-term antimicrobial effectiveness in hospital environments. This work explores the effect of multistage acid pickling treatment of AISI 304 stainless steel substrate on the adhesion strength of the copper coating. The copper coating was obtained by electrodeposition using an alkaline non-cyanide electrolyte. After the fourth stage of acid pickling, the copper coating had an excellent adhesion strength, up to 9 MPa. Glow discharge optical emission spectroscopy (GDOES) examination revealed no oxide scales or other contaminants on the SS surface after the fourth (final) stage of acid pickling. Using a non-contact optical profilometer, it was observed that the roughness of the substrate increased with each stage of the pickling treatment. The surface topography analysis confirms the increased density of the interlocking sites, which favors the adhesion of the coating. On the other hand, the microstructure of the copper coating showed a cauliflower-like morphology with an average nodule size of 28 nm. Transmission electron microscopy confirmed that the coatings have nano-scaled crystallites with internal twins inside the grains of copper coatings. © 2023 Elsevier LtdItem Development of adherent antimicrobial copper coatings on stainless steel for healthcare applications(Springer, 2023) Bharadishettar, N.; Bhat, K.U.; Bhat, K.S.Copper coatings were fabricated using an environmentally sustainable non-cyanide electrodeposition technique. By following four-stage acid pickling treatment of the substrate and optimum parameters during electrodeposition, adhesion strength up to 9 MPa was obtained. Four different copper coatings were fabricated by varying CuSO4. 5H2O concentration in an electrolyte (10, 15, 30, and 45 g/L) to understand nucleation and growth mechanism and surface texture evolution. Nano-nodular morphology of the deposited copper marks a significant feature. It increases the fraction of grain boundaries in it. The grazing incidence X-ray diffraction analysis revealed the preferred orientation along the (111) plane with the presence of residual compressive stresses (in the range of 24.90–273.92 MPa). Surface texture studies indicated that the coating had an abundance of nano-scaled protruding structures with surface roughness’s Sa in the range of 2.507–1.674 µm (Ra in a range of 1.714–1.235 µm). It offers 3D contact with microbes. The developed coating had increased hardness (41.93%), scratch resistance (58.77%), and 9 MPa adhesion strength with the substrate. Initially, copper coatings had hydrophobicity against water (initial contact angle in the range of 134–139°). The extent of hydrophobicity decreased with exposure time. The developed coatings exhibited significant antimicrobial activity. Antimicrobial studies using the cell viability technique indicated that the coating exhibits toxicity against Escherichia coli (ATCC25922) and Staphylococcus aureus (MCC2408) microbes. 100% reduction of the survival of microbes is observed after 4 h of exposure. Graphical Abstract: [Figure not available: see fulltext.]. © 2023, The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature.Item Facile and rapid method to synthesis sulfur and nitrogen co-doped graphene quantum dots as an electrode material with excellent specific capacitance for supercapacitors application(Elsevier Ltd, 2024) Muhiuddin, M.; Devi, N.A.; Bharadishettar, N.; Meti, S.; Siddique, A.B.; Satyanarayan, M.N.; Udaya, B.K.; Akhtar, W.; Rahman, M.R.The current invention pertains to the expeditious simple synthesis of electrode materials that improve the storage capacity of supercapacitors (SCs). Sulfur and nitrogen co-doped graphene quantum dots (SN-GQDs) are synthesized using a microwave-assisted hydrothermal (MAH) process at low pressure and with a short reaction time. The utilization of SN-GQDs in conjunction with Polyaniline (PANI) has the potential to enhance the supercapacitor's energy and power density, owing to their notable specific capacitance. Implementing SN-GQDs material as an SCs electrode, exhibiting an outstanding specific capacitance of 1040 F/g at an applied current density of 0.5 A g−1. Furthermore, a composite of SN-GQDs/PANI is synthesized and the electrochemical performance is compared with the as-synthesized PANI. The symmetrical SCs are fabricated using SN-GQDs/PANI composite, and PANI. At a current density of 0.5 A g−1 SN-GQDs/PANI composite-based SC displays a superior energy density of 44.25 Wh/kg at a power density of 1.227 kW/kg. This is high in comparison to PANI-based SC which shows an energy density of 18.71 Wh/kg at 0.8 kW/kg power density at the same current density. The SC created using SN-GQDs/PANI composite exhibits superior properties and is a promising material for SC applications. © 2024 Elsevier B.V.Item Cost effective synthesis of sulfur and nitrogen co-doped graphene aerogel and application in binder free supercapacitor(American Institute of Physics, 2024) Muhiuddin, M.; Khan, A.Z.; Devi, N.A.; Bharadishettar, N.; Meti, S.; Siddique, A.B.; Bhat K, U.; Akhtar, W.; Rahman, M.R.Incorporating heteroatoms into graphene lattice results in enhanced electrical conductivity and electrochemically active sites and has significant importance in developing high-performance supercapacitors. In this study, sulfur and nitrogen co-doped graphene aerogel is synthesized via hydrothermal technique followed by a simple but effective freeze-thawing and ambient pressure drying process (referred to as SN-GA). The process requires low-cost raw materials and cost-effective equipment without the utilization of any special instrument that operates at ultra-low temperatures, under high pressure, or vacuum environment. Ammonium sulfate [(NH4)2SO4] and ethylenediamine are used as a source of sulfur and nitrogen and as a reducing agent. (NH4)2SO4 with different molarities (0, 12, 24, and 36 mM) are used to synthesize four different aerogel samples marked as GA, SN-GA1, SN-GA2, and SN-GA3. The electrode is prepared using an SN-GA2 sample, exhibiting an outstanding specific capacitance of 244 F g−1 at an applied current density of 1 A g−1 with almost 98.5% Coulomb efficiency. Furthermore, based on the SN-GA2 sample, the symmetrical supercapacitor is fabricated, displaying an energy density of 18.14 Wh kg−1 at a power density of 498.4 W kg−1. Hence, SN-GA2 renders a promising material for supercapacitor applications. © 2024 Author(s).Item Neodymium doped graphene quantum dots/PANI composite for supercapacitor application(Elsevier Ltd, 2025) Muhiuddin, M.; Bharadishettar, N.; Devi, N.A.; Gautam, A.; Chauhan, S.S.; Siddique, A.B.; Ahmad, M.I.; Satyanarayan, M.N.; K, U.B.; Akhtar, W.; Rahman, M.R.The publication presents a streamlined and economical technique for fabricating advanced electrode materials to enhance the energy storage capabilities of supercapacitors (SCs). The focus is on synthesizing neodymium-doped graphene quantum dots (Nd-GQDs) via a microwave-assisted hydrothermal (MAH) process. This method uses microwave irradiation's rapid heating and efficient energy transfer under low pressure and minimal reaction time. The resulting Nd-GQDs exhibit enhanced electrochemical properties, including increased capacitance and improved charge storage, making this approach practical and effective for advancing supercapacitor technology. An exceptional specific capacitance of 618 F g?1 at a 5 mV s?1 scan rate is demonstrated using Nd-GQDs as the SC electrode material. Due to their high specific capacitance, Nd-GQDs, when combined with polyaniline (PANI), improve the energy and power density of SCs. Nd-GQDs/PANI composites with varying amounts of Nd-GQDs in symmetric SCs are fabricated to demonstrate their promising properties for SC applications. SCs fabricated with 20 mL of Nd-GQDs in the PANI matrix showed a superior specific capacitance of 354 F g?1 at a current density of 1 A g?1, while the energy density and power density were 49.15 Wh kg?1 and 2000 W kg?1, respectively. © 2025 Elsevier B.V.Item Synthesis and characterization of N-doped reduced graphene oxide for the supercapacitor application(Springer, 2025) Moodakare, R.; Sahoo, B.; Bharadishettar, N.; Rahman, M.R.; Muhiuddin, M.; Udaya Bhat, K.In this work, N-rGO is synthesized as a material for the electrode of supercapacitors using a single-stage hydrothermal process. Ammonia functions as a nitrogen source and a reducing agent, significantly enhancing its electrochemical properties. X-ray diffractometry (XRD), Raman spectroscopy, field emission gun scanning electron microscopy (FESEM), and FT-IR (Fourier-transform infrared spectroscopy) were employed for characterization of as-prepared N-rGO electrodes. The XRD plot evidences the successful reduction of as-received GO to as-prepared N-rGO. The FESEM micrograph displays the formation of highly porous and multi-layered N-rGO, showcasing significant structural characteristics. The nitrogen atoms are successfully incorporated into the resulting material (N-rGO) and have been verified through EDS and FT-IR spectroscopy studies. The specific capacitance of N-rGO reaches 107 Fg?1 at 0.5 Ag?1 in a 0.5 M H2SO4 aqueous electrolyte solution. The electrodes showed exceptional cyclic performance, maintaining approximately 130% capacitance after 10,000 cycles and delivering steady Coulombic efficiency. The material's porous structure and nitrogen doping create abundant active sites, facilitating electrolyte ion migration and producing exceptional capacitive performance. The electrochemical impedance spectroscopy study revealed that the N-rGO exhibited a distinctive capacitive behavior. The synthesized N-rGO offers excellent potential for an efficient energy storage application due to its simple, cost-effective, and eco-friendly approach. © The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature 2025.