Faculty Publications

Permanent URI for this communityhttps://idr.nitk.ac.in/handle/123456789/18736

Publications by NITK Faculty

Browse

Search Results

Now showing 1 - 7 of 7
  • Item
    Influence of Geopolymerization Factors on Sustainable Production of Pelletized Fly Ash-Based Aggregates Admixed with Bentonite, Lime, and GGBS
    (American Society of Civil Engineers (ASCE), 2023) Sharath, B.P.; Snehal, K.; Das, B.B.; Barbhuiya, S.
    This experimental research investigates the influence of geopolymerization factors such as Na2O dosages, water and mineral admixture [bentonite (BT), burnt lime (BL), and ground granulated blast furnace slag (GGBS)] on physiomechanical properties of the pelletized fly ash (FA)-based aggregates. Taguchi's L9 orthogonal array was adopted to design the mixing ratios for three kinds of fly ash-based aggregates (in the combinations of FA-BT, FA-BL, and FA-GGBS). The degree of geopolymerization of the produced aggregates was characterized using thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and a scanning electron microscope (SEM). Most influential response indices in the production of pelletized aggregates were identified using gray relational analysis. The physiomechanical characteristics of the fly-ash aggregates were significantly improved by admixing BL than that of GGBS and BT. However, pelletization efficiency was seen to be superior for GGBS-substituted fly-ash aggregates. The quantified amount of hydration products, i.e., sodium alumino-silicate hydrate (N-A-S-H)/calcium alumino-silicate hydrate (C-A-S-H) for fly ash-based aggregates intensified on increasing Na2O and mineral admixture dosages. The results strongly suggest the existence of a linear relationship between the quantified amount of N-A-S-H/C-A-S-H and individual pellet strength of produced aggregate. The FTIR spectrum showed strong and broadened bands of Si-O terminal for all types of aggregates, representing the conversion of unreacted minerals to chains of aluminosilicate gel (geopolymerized hydration product). Further, it can also be inferred from gray relational analysis that among all other factors, Na2O content significantly impacted the engineering properties of produced fly ash-based aggregates. © 2023 American Society of Civil Engineers.
  • Item
    Influence of multi-stage processing and mechano-chemical treatments on the hydration and microstructure properties of recycled aggregate concrete
    (Elsevier Ltd, 2023) Trivedi, S.S.; Sarangi, D.; Das, B.B.; Barbhuiya, S.
    On account of the shortage of naturally occurring coarse aggregate, recycled aggregate (RA) made from crushed concrete debris is now used in the construction industry. With this rise in the utilisation of recycled aggregate in the construction sector, there has been extensive research into ways to improve its quality. The significant fraction of mortar remains that are left on the RA surface is the primary factor that affects its quality. Concrete made from RA loses strength and mechanical performance due to the attached mortar's increased porosity and water absorption values and the frailer transition region between the new mortar and aggregates. In order to minimise the old cement fractions and increase the quality, this paper studies the effect of concrete incorporating multi-stage processed RA from demolished concrete waste, followed by treatment with mechanical abrasion and sodium silicate immersion. The recycled aggregates were produced through multi-stage jaw crushing, followed by utilising natural aggregate, recycled aggregate, and recycled aggregate obtained after mechanical abrasion, followed by sodium silicate treatment for concrete mix design at various substitution percentages as coarse aggregates. The experimental investigation further progresses with the evaluation of mechanical and durability properties of concrete mixes, which is additionally followed by microstructural studies such as scanning electron microscopy (SEM), Energy dispersive X-ray spectroscopy (EDAX), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and Thermogravimetry-differential thermal analysis (TG-DTA). The outcomes demonstrate that two-stage treatment, such as mechanical abrasion followed by sodium silicate immersion, yields superior-quality RA. Recycled aggregate concrete (RAC) made with these treated aggregates illustrated an increase in workability and density with respect to an untreated RAC mix. Furthermore, comparable strengths in compression, flexure, and tension are found in treated RAC mixes, particularly at 35% replacement levels, with respect to concrete mixes comprised of natural aggregates. A similar trend is detected in the chloride penetration tests and water sorptivity tests. In addition, the microstructural investigation confirmed the formation of additional calcium silicate hydrate for treated RAC mixes, particularly for the 35% substituted RA mix. On the basis of the results, it is suggested that multi-stage jaw crushing followed by treatment through mechanical abrasion and sodium silicate can potentially enhance the mechanical, microstructural, and durability performance of RAC. © 2023 Elsevier Ltd
  • Item
    Effect of Iron Ore and Copper Ore Tailings on Engineering Properties and Hydration Products of Sustainable Cement Mortar
    (ASTM International, 2024) Sumukh, E.P.; Das, B.B.; Barbhuiya, S.
    The prohibition of river sand mining has drawn the attention of researchers in finding practicable alternatives. In the approach of finding these alternatives, it is essential to ensure minimal or zero impairment to the ecological balance, which can be mainly attained by making use of industrial waste/byproducts. The wastes from the mining industry are the major contributors in causing impairment to the environment, and their influence on the stability of mortars on using as fine aggregates needs to be systematically investigated with the view of long-term performance concerns. Thus, the present study explores the applicability of mine tailings and finding the optimum dosage in cement mortars by investigating the engineering properties and microstructure development with the aid of qualitative and quantitative analysis associated with hydration products. The studies confirm that the increased consumption of portlandite for secondary hydration reactions followed by the additional formation of calcium silicate hydrate (CSH) and calcium aluminum silicate hydrate (CASH) phases in mine tailing-based mortars helped in achieving a quality microstructure. These additional formations of CSH and CASH phases are also confirmed through Fourier transform infrared spectroscopy by identifying the shift of Si-O-Si stretching vibration bands toward a lower wavenumber. The lowering of calcium/silicate atomic ratio and increased formation of mineralogical compounds related to CSH and CASH in x-ray diffraction patterns also confirms the same. Gismondine, chabazite, and hillebrandite are the additional phases formed and found to take part in refining the pore structure. This enhanced performance of mine tailing mortars was also verified with the aid of a modified Andreasen and Andersen particle packing model. The formation of high-quality microstructure is reflected in the hardened properties of optimized cement mortar in the proportion of 20 % for iron ore tailing and 30 % for copper ore tailing. © © 2024 by ASTM International.
  • Item
    Synergy of Hydration and Microstructural Properties of Sustainable Cement Mortar Supplemented with Industrial By-Products
    (Springer Science and Business Media Deutschland GmbH, 2024) Sumukh, E.P.; Das, B.B.; Barbhuiya, S.
    The present research assists in resolving the issues allied with the disposal of industrial solid wastes/industrial by-products (IBPs) by developing sustainable IBPs based cement mortars. The applicability of IBPs as a feasible alternative to river sand in cement mortar has been evaluated by investigating the synergy among the ingredients, resulting engineering properties and microstructural developments at early and late curing ages. The study could effectively substitute 30% volume of river sand with bottom ash and 50% in the case of slag sand mortars. The experimental outcomes disclose that the practice of IBPs as fine aggregate enhances the engineering properties of mortar and the optimum replacement level lies at 10% and 40% usage of bottom ash and slag sand, respectively. The advanced characterization studies and particle packing density illustrate the refinement of pores by void filing action and accumulation of additional hydration products through secondary hydration reactions. The consumption of portlandite followed by increased hydration products formation observed through thermogravimetric analysis, X-ray diffraction analysis and energy dispersive X-ray spectroscopy that confirmed the contribution of finer fractions of IBPs to secondary hydration reactions. This constructive development was also observed from the lowering of wavenumber corresponding to Si–O–Si/Al vibration bands in Fourier transform infrared spectroscopy spectra. The improved microstructure resulted in enhancing the compressive strength by 9.01% and 18.18% in optimized bottom ash and slag sand mortars, respectively at the curing age of 120 days. Similarly, the water absorption reduced by 1.03% and 1.24% in bottom ash and slag sand mortars, respectively. © The Author(s), under exclusive licence to the Iran University of Science and Technology 2024.
  • Item
    Combined Effect of Multistage Processing and Treatment Methods on the Physical, Chemical, and Microstructure Properties of Recycled Concrete Aggregates
    (ASTM International, 2024) Trivedi, S.S.; Dixit, K.; Das, B.B.; Barbhuiya, S.
    This research aims to examine the effects of multistage processing on reducing the old cement fractions and enhancing the quality of concrete recycled aggregate (CRA). The investigation involves the use of demolished concrete debris and subsequent treatments in both single and multistage processes. The recycled aggregates (RAs) were obtained using a multistage jaw crushing process followed by utilizing natural aggregate, untreated RA, RA treated with hydrochloric acid (HCl) and sodium silicate (SS) immersion (single-stage treatment), and RA treated with mechanical scrubbing and SS immersion in two separate stages (multistage treatment). The subsequent phase of the experimental inquiry involves assessing the physical attributes of both treated and untreated RA. This is followed by conducting microstructural examinations utilizing techniques such as scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, Fourier transform infrared spectroscopy (FTIR), and thermogravimetry-differential thermal analysis. The findings indicate that employing a two-step process, involving mechanical abrasion followed by immersion in SS, yields high-quality CRA. This conclusion is reinforced by the favorable physical performance observed. The water absorption values of CRA were lowered by 78 % through single-stage treatments such as immersion in HCl. The similar treatment is found to show densest concrete with calcium/silicon ratio reduced to around 81 % to that of untreated CRA. Additionally, for single-stage treated CRA samples, microstructural study using FTIR verified the creation of additional hydration products, whereas for two-stage treated CRA specimens, thermogravimetric analysis demonstrated the formation of stable CSH. According to the findings, it is advised to use a multistage process of jaw crushing, then treating it with mechanical abrasion and SS. This has the ability to improve the physical, chemical, and microstructural properties of CRA. © © 2024 by ASTM International,
  • Item
    Carbon capture efficiency of ultrafine cementitious substituents and fine aggregate alternatives subjected to accelerated CO2 curing
    (Elsevier Ltd, 2025) Trivedi, S.S.; Ansari, F.; Karthik Kumar Goud, P.; Joy, S.; Das, B.B.; Barbhuiya, S.
    This manuscript examines the quantification of CO2 uptake, calcium hydroxide (Ca(OH)2, CH) and calcium carbonate (CaCO3, CC) formed for processed recycled concrete fines (RCF), supplementary cementitious materials (SCMs) and various sustainable fine aggregate alternatives subjected to accelerated carbonation process. A thermogravimetric (TG) analyser was used to enumerate the mass loss consequential from these compounds' breakdown at particular temperature range (400–500 °C for CH, 600–800 °C for CC, and CO2). The increased areas of peaks from fourier transform infrared spectroscopy (FTIR) analysis confirmed the presence of calcite and vaterite polymorphs for carbonated RCF and SCMs at 875 cm?1 and 714 cm?1 respectively whereas the formation of calcium silicate hydrate (Ca2.25[Si3O7.5(OH)1.5].8H2O or CSH gel) is confirmed by the increased stretching vibrations of Si-O bond at 970 and 1030 cm?1. The X-ray diffraction (XRD) found the presence of useful compounds such as aragonite, calcium silicate hydroxide (Ca4Si5O13.5(OH)2) and portlandite that further confirmed the carbonation of RCF, SCMs and various fine aggregate alternatives. The formation of these compounds in carbonated specimens resulted in a significant fall in Ca/Si atomic ratio to a maximum of 98 % that further signifies the denseness in microstructure owing to precipitation of CaCO3 and CSH gel deposition. The filled cracks and pores represented by scanning electron microscopy (SEM) images in carbonated specimens demonstrates the suitability of adopted carbonation regimes. The physical performance of RCF, SCMs and various fine aggregate specimens post accelerated carbonation highlights the increase in bulk density, specific gravity and reduced water absorption levels and volume changes that is an area of grave concern for incorporating recycled materials in construction sector. In addition, the CO2 uptake of various carbonated specimens is found using TG analysis demonstrates the highest uptake for RCF at 32.4 % surpassing various other utilised SCMs and fine aggregate alternatives used in the research work. It is to be noted that metakaolin and ultrafine fly ash shows minimal CO2 uptake owing to the manufacturing process. The findings of this study recommend the use of processed RCF and various other SCMs and fine aggregate alternatives for potential carbon dioxide sequestration through accelerated carbonation technology. © 2024 Elsevier Ltd
  • Item
    Effect of CO2 curing on phase compositions of nano silica blended cementitious mortar partially replaced with carbonated recycled fine aggregates
    (Elsevier Ltd, 2025) Trivedi, S.S.; Ansari, F.; Das, B.B.; Barbhuiya, S.
    This manuscript examines the quantification of CO2 uptake, hydration and carbonation phases such as calcium hydroxide (Ca(OH)2, CH), calcium carbonate (CaCO3, CC), magnesite (MgCO3), hydromagnesite (MgCO3.Mg(OH)2.4H2O, Hmgs), siderite (FeCO3) and subsequent carbonation and hydration degrees (CD, HD) in cementitious mortar (CM) incorporating colloidal nano silica (CNS) and carbonated and uncarbonated recycled concrete fine aggregates (RCF) subjected to accelerated carbonation curing (carbonated RCF- CRCF, Non-carbonated RCF- NCRCF). The RCF was prepared through multi cycle jaw crushing technology followed by repeated abrasion cycles and subsequently treated using accelerated carbonation. The mass loss resulting from the breakdown of these compounds at specific temperature ranges (220–350 °C for Hmgs, 250–400 °C for FeCO3, 400–500 °C for CH, 460–900 °C for MgCO3, and 600–800 °C for CC and CO2) was calculated using a thermogravimetric (TG) analyzer. The main findings of this research work confirms the presence of vaterite, calcite, tobermorite (Ca2.25[Si3O7.5(OH)1.5].8H2O or CSH gel), and magnesite polymorphs for CM incorporating 6–9 % CRCF and 1 % CNS as validated by the increased areas of peaks from fourier transform infrared spectroscopy (FTIR) analysis at 714 cm?1, 875 cm?1, 1007 cm?1, and 1405 cm?1, respectively which is further recognized by the increased peak intensities in X-ray diffraction (XRD) analysis. The important findings from the scanning electron microscopy (SEM) analysis revealed the development of additional C-S-H and calcite phases filling the pores and densifying the matrix in CRN mixes while the Ca/Si atomic ratio significantly decreased up to 67 % for CRN-19 mix as found by the energy dispersive X-ray spectroscopy (EDAX). The fresh and hardened state properties of blended mixes highlight the increase in dry density and compressive strength that are found maximum for CRN-19 mix of 57.9 MPa at 28 days owing to the highest rate of strength contribution of 27.95 % from the mix components such as 9 % CRCF and 1 % CNS. However, the flowability is observed to get reduced for all the mixes with CRN-13 mix illustrating approximately 83 % flow values with reference to the control mix. Furthermore, the durability performance of CRCF based primary mixes and all the secondary blends are found to show lowest ingress of chloride ions and permeable porosity values, illustrating up to 73 % and 39 % fall respectively to that of control mix at 28 and 56 days cured samples. Based on the comprehensive investigation and analysis, it is recommended to use pre-carbonated RCF and CNS for developing sustainable CM and achieving CO2 sequestration. © 2025 Elsevier Ltd