Faculty Publications

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Author: search.filters.author.Arya, S.Subject: search.filters.subject.Electrochemical corrosion

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    Effect of zinc and rare-earth element addition on mechanical, corrosion, and biological properties of magnesium
    (Cambridge University Press, 2018) Kottuparambil, R.R.; Bontha, S.; Ramesh, M.R.; Arya, S.; Jana, A.; Das, M.; Balla, V.K.; Amrithalingam, S.; Prabhu, T.R.
    The present work aims to understand the effect of zinc and rare-earth element addition (i.e., 2 wt% Gd, 2 wt% Dy, and 2 wt% of Gd and Nd individually) on the microstructure evolution, mechanical properties, in vitro corrosion behavior, and cytotoxicity of Mg for biomedical application. The microstructure results indicate that the Mg-Zn-Gd alloy consists of the lamellar long period stacking ordered phase. The electrochemical and immersion corrosion behavior were studied in Hanks balanced salt solution. Enhanced corrosion resistance with reduced hydrogen evolution volume and magnesium (Mg2+) ion release were estimated for the Mg-Zn-Gd alloy as compared to the other two alloy systems. At the early stage of corrosion, formation of the oxide film inhibited the corrosion propagation. However, at the later stages, the breaking of the oxide film leads to shallow pitting mode of corrosion. The ultimate tensile strength of Mg-Zn-Gd-Nd is better than the other two alloys due to the uniform distribution of the Mg12Nd precipitate phase. The moderate strength in the Mg-Zn-Gd alloy is due to the low volume fraction of the secondary phase. The MTT (methylthiazoldiphenyl-tetrazolium bromide) assay study was carried out to understand the cell cytotoxicity on the alloy surfaces. Studies revealed that all three alloys had significant cellular adherence and no adverse effect on cells. © 2018 Materials Research Society.
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    On the corrosion resistance of some selective laser melted alloys
    (Elsevier B.V., 2018) Suryawanshi, J.; Baskaran, T.; Prakash, O.; Arya, S.; Ramamurty, U.
    The electrochemical corrosion resistances of selective laser melted (SLM) 316 L austenitic stainless steel (SS), 18(Ni) 300-grade maraging steel (MS), and Al-12 wt.% Si (AS) alloy in a 0.1 M NaCl solution at room temperature were evaluated. The effects of laser scanning strategy (single melt vs. checker board styles), post-SLM heat treatment, and corroding surface orientation (with respect to the scan and build directions) on the corrosion behavior were examined. In all cases, results were compared with those obtained on samples with the same compositions, but manufactured using conventional means. The experimental results show that, for the particular set of experimental conditions employed in this study, SLM in general improves the corrosion resistances of Al-12 wt.% Si and stainless steel alloys and degrades the corrosion resistance of the maraging steel, in comparison to the respective corrosion resistances of their conventionally manufactured counterparts. These results are discussed in terms of microstructural refinement and porosity that are common to the SLM alloys. © 2018 Acta Materialia Inc.
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    Crosslinked polymer doped binary coatings for corrosion protection
    (Elsevier B.V., 2018) Kaur, H.; Sharma, J.; Jindal, D.; Arya, R.K.; Ahuja, S.K.; Arya, S.
    Solvent-based polymeric multilayer coatings prepared by ex-situ addition of crosslinked poly(styrene-co-divinyl benzene) in poly(styrene)-ethylbenzene solution were examined for corrosion protection of mild steel in a simulated water environment equivalent to sea water and acid rain. Electrochemical impedance spectroscopy (EIS) technique was used to determine the corrosion resistance behavior of the prepared polymeric coatings in 3.5 wt % of NaCl aqueous solution. EIS analysis suggested that the sample solution prepared by adding 1% crosslinked polymer in poly(styrene)-ethylbenzene solution, has better corrosion resistance as compared to the sample solutions prepared by adding 3% and 2% of crosslinked polymer in poly(styrene)-ethylbenzene solutions. Scanning electron microscopy (SEM) revealed that substrate coated with polymeric solution prepared by adding 1% of crosslinked polymer in poly(styrene)-ethyl benzene solution showed less corrosion as compared to the substrates coated with sample solutions prepared by adding 3% and 2% of crosslinked polymer in poly(styrene)-ethylbenzene solutions. © 2018 Elsevier B.V.
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    Effect of hydrodynamics on the flow accelerated corrosion (FAC) and electrochemical impedance behavior of line pipe steel for petroleum industry
    (Elsevier Ltd, 2019) Ajmal, T.S.; Arya, S.; Udupa, K.R.
    The present work focuses on the flow accelerated corrosion (FAC) study of API X70 steel in a synthetic solution of oilfield water under a turbulent flow with 3 m/s velocity in a loop system. Multiple electrodes are located at intrados and extrados of the 90° pipe elbow. The influence of flow on corrosion and passivation were examined using potentiodynamic polarization tests and electrochemical impedance spectroscopy (EIS) tests. Corrosion current density for all the located specimens at intrados and extrados of the elbow are found to be increased however charge transfer resistances were significantly decreased along the fluid flow path. Corrosion rates of the electrodes located at the intrados are more than that at the extrados. Shear stresses are simulated using computational fluid dynamics (CFD) method and it is observed that the corrosion rate is inversely promotional to shear stresses. Surface morphology and corrosion products were examined using SEM and Raman spectroscopy. Raman spectroscopy indicates that the compositions of corrosion compounds formed by FAC are FeCO3, ?-Fe2O3, ?-Fe2O3, ? – FeOOH, and ? – FeOOH. © 2019
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    Optimization of ball-burnishing process parameters on surface roughness, micro hardness of Mg-Zn-Ca alloy and investigation of corrosion behavior
    (Institute of Physics Publishing helen.craven@iop.org, 2019) Ramesh, S.; Aditya Kudva, S.; Anne, G.; Manne, B.; Arya, S.
    In this work, optimization of ball burnishing parameters (depth of press, feed, burnishing force, number of passes) and their effect on surface roughness, microhardness and corrosion behavior of Mg-4%Zn-1%Ca alloy is investigated. The Taguchi optimization technique was used to determine the number of experiments and by considering S/N ratios, right combination of ball burnishing parameters were selected. Results obtained from the experiments were investigated and it is understood that depth of press, feed and number of passes have a significant effect on surface roughness, microhardness and consequently improves corrosion resistance of Mg-4%Zn-1%Ca alloy. From ball burnishing experiments it is deduced that there is large increase in microhardness of 107 Hv and surface roughness of 129 nm, achieved for the depth of press 0.45 mm, burnishing force 250 N, feed 450 mm min-1 and number of passes: 2. Corrosion behavior of the alloys were analyzed using potentiodynamic polarization and electrochemical impedance spectroscopy techniques in Hank's balanced salt solution. The lowest corrosion rate was observed in DFN 442 sample (1.43 mm y-1) which is 4.7 times better than the homogenized alloy (6.73 mm y-1). It has been found that the ball burnishing plays an important role on surface roughness, microhardness and corrosion behavior of Mg-4%Zn-1%Ca alloy. © 2019 IOP Publishing Ltd.
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    Tribocorrosion Behaviour of Biomedical Porous Ti–20Nb–5Ag Alloy in Simulated Body Fluid
    (Springer Science and Business Media Deutschland GmbH, 2021) Shivaram, M.J.; Arya, S.; Nayak, J.; Panigrahi, B.B.
    Porous Ti–20Nb–5Ag (wt.%) alloy was developed using powder metallurgy (PM) route with the porosity of 43% after sintering in a high vacuum atmosphere. The microstructure of the porous alloy revealed various micro, macro and interconnected pores with an average pore size of about 114 µm. Tribocorrosion behaviour of the porous alloy was examined in simulated body fluid under the various applied load of 1–10 N using DC electrochemical corrosion technique and kinetic parameters (corrosion potential, corrosion current density and breakdown potentials). After tribocorrosion test, the OCP values decreased from 0.17 to ? 0.49 VSCE as applied load was increased. The potentiodynamic polarization results revealed that the corrosion potential decreased, while corrosion current density increased under higher applied loads. Active–passive transition plots showed metastable passivity due to severe fluctuations of passive current density. After tribocorrosion, the surface morphology was analysed using SEM, and it exhibited the severity of wear tracks at higher applied loads. The results indicated that the developed porous Ti–20Nb–5Ag alloys exhibit better tribocorrosion properties in simulated body fluid. Through observations of SEM images of the worn surfaces, the visible scratches and deep grooves were observed along the sliding direction, indicating a predominant abrasive mechanism. © 2021, The Author(s), under exclusive licence to Springer Nature Switzerland AG.