Journal Articles

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    Studies on iron tailings towards usage for paving blocks manufacture
    (2010) Mangalpady, M.; Sampath Kumar, N.N.
    Disposal of mill tailings is one of the major problems in mining industry. Investigations are being done all over the world to utilize tailings for useful purposes. The scope of this work is to study the utilization of iron ore tailings in manufacture of concrete paving blocks. Five reference mixes were prepared using cement, jelly dust and baby jelly. Ten paving blocks were prepared from each type of mix, out of which five specimens were cured for 7 days and five were cured for 28 days. By using sand and tailings as fine aggregates, two modified mixes were prepared by replacing jelly dust partly in reference mixes. Similar to reference mix, five mix ratios were made and ten paving blocks were prepared from each type of mixtures. From each set of paving blocks, five specimens were cured for 7 days and the other five specimens were cured for 28 days. Laboratory tests were conducted to assess water absorption and compressive strength of specimens, and graphs were plotted for their comparison among each type of respective mix ratios. In all the comparisons, compressive strength of tailing based mix was higher than the respective reference mix. Similar trend is shown by the graphs plotted for water absorption. © 2010 CAFET-INNOVA TECHNICAL SOCIETY. All rights reserved.
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    Usage potential of melt processed plastic pellets as a substitute to fine aggregate in porous concretes
    (2012) Maneeth, P.D.; Lokesh, G.; Yaragal, S.C.; Babu Narayan, K.S.
    Porous concrete (PC) has been used for over 30 years. Because of its high porosity, the most common usages have been in the area of storm water management, but have been limited to use in pavements with low volume traffic, because of its low compressive strength compared to conventional concrete. Domestic and industrial plastic waste management has posed a serious challenge to engineers and scientists today. In this study an attempt is made to utilize plastic waste (melt processed) from small industries as a substitute for fine aggregate (up to 10%) in producing porous concretes. The recycled plastic (melt processed) was produced by drawing industrial and domestic waste plastic into long strands which were cut to small pieces forming granules. The plastic granules (pellets) are used as substitute to sand in this investigation. This experimental investigation reports the scope for plastic waste utilization as a substitute for fine aggregate and its influence on properties like porosity, permeability, compressive strength and tensile strength of porous concretes. © 2012 CAFET-INNOVA TECHNICAL SOCIETY. All rights reserved.
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    Influence of fineness of fly ash on compressive strength and microstructure of bottom ash admixed geopolymer mortar
    (Associated Cement Companies Ltd., 2018) Shivaprasad, K.N.; Das, B.B.; Renjith, R.
    Investigations were conducted to find out the suitability of bottom ash as a possible replacement to fine aggregates in geopolymer mortar. Experimental work was done to study the influence of fineness of fly ash (with three levels of Blaine's fineness, 2043 cm2/g, 2602 cm2/g and 3113 cm2/g on compressive strength and microstructure development of fly ash based geopolymer mortar with natural river sand and bottom ash as fine aggregates. three different water to solids ratios of 0.246, 0.349, and 0.443 were chosen for this study and the curing of the specimens was at ambient temperature (28 ± 3°c). compressive strength development for all eighteen mortar mixes was measured at 7, 14, 28 and 56 days. Further, the effect of fineness of fly ash on degree of polymerization, microstructure and properties of geopolymers was studied using Fourier transform Infrared Spectroscopy (FtIR) and Scanning Electron Microscopy (SEM). It was observed from the compressive strength of the geopolymer mortar that the degree of polymerization is gradual for both types of mortar. there is a continuous increase in the development of compressive strength noticed till the age of 56 days for both types of mortar, sand as well as bottom ash admixed. However, the increment of compressive strength for bottom ash found to be significantly less as compared to natural sand. Improvement in compressive strength due to fineness of fly ash were characterised by SEM and FtIR and it is revealed that with increase in fineness levels, the microstructure significantly enhanced the characteristics of geopolymer mortar. © 2018 Associated Cement Companies Ltd.. All rights reserved.
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    Use of iron ore mine tailings in infrastructure projects
    (Inderscience Enterprises Ltd., 2019) Shubhananda Rao, P.; Gayana, B.C.; Ram Chandar, K.
    Utilisation of iron ore tailings in bricks as a replacement for sand will help in sustainable and greener development. The literature shows the potential use of iron ore tailings as a replacement of natural fine aggregates. As natural sand reserves are depleting day by day, there is a need for substitution for sand in bricks. A comprehensive overview of the published literature on the use of iron ore tailings and other industrial waste is being presented. The effects of various properties such as compressive strength, thermal conductivity and durability of bricks have been presented in this paper. © 2019 Inderscience Enterprises Ltd.
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    Characterization and performance of processed lateritic fine aggregates in cement mortars and concretes
    (Elsevier Ltd, 2019) Yaragal, S.C.; Basavana Gowda, S.N.; C, C.
    Availability of river sand is becoming scarce, due to rapid increase in infrastructure projects in India. Acute shortage of river sand, has led to indiscriminate sand mining. Adverse effect of sand mining includes river bank erosion, river bed degradation, loss of biodiversity and deterioration of river water quality and ground water availability. To address the above issues, research efforts are on, to find substitutes for river sand to be used as fine aggregate in mortars and concretes. One among the locally available resources is laterite. Laterite is a product of tropical or sub-tropical weathering, which is an abundant soil material in many parts of India. An attempt has been made to characterize the processing technique to obtain good quality lateritic fine aggregates (lateritic FA). Experiments were designed and conducted to study the performance of lateritic FA as replacement to river sand, in cement mortars and concretes. Processed lateritic FA in replacement levels of 0, 25, 50, 75 and 100 wt% to river sand at all fineness levels (Zone I to Zone IV as per Indian standards) is considered. Microstructure studies were conducted to understand the arrangement of river sand and lateritic FA with cement matrix and their Interfacial Transition Zones (ITZ) using Scanning Electron Microscope (SEM). The workability and compressive strength characteristics of cement mortars and concretes are evaluated. Laterized mortars with Zone III and Zone IV fine aggregates, at all replacement levels, result in the same compressive strengths as those of control mortars. Suitable strength enhancement technique has been attempted to achieve strengths of Zone I and Zone II lateritic fine aggregates based mortars at 100 wt% replacement, to achieve strength at least equal to or more than those of control mortars. Laterized concretes have achieved nearly the same strengths as those of control concretes, at all replacement levels and for all fineness levels (Zone I to Zone IV). © 2018 Elsevier Ltd
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    Performance evaluation of cement mortar compositions at elevated temperatures
    (Associated Cement Companies Ltd., 2019) Yaragal, S.C.; Vivek, S.; Kumar, B.
    Natural river sand is becoming scarce day by day due to rapid growth in construction sector. There is need for alternatives to be used in place of river sand. The performance of alternatives to river sand at elevated temperatures is also important in the likely event of fire accidents. In this study, the effect of elevated temperatures on the compressive strength of mortars containing Crushed Rock Fines (CRF) and Lateritic Sand (LS) is investigated. Cement mortar cubes were cast for varied proportion of lateritic soil and quarry dust as fine aggregate. Lateritic content was varied from 25%-100%, and 50% quarry dust was adopted. After 28 days of water curing, specimens were exposed to temperatures of 200, 400, 600, and 800°C. At room temperature, the compressive strength decreases with increase in level of lateritic fine aggregate. The lateritic mortar mixes (50, 75, and 100%) have exhibited superior elevated temperature endurance characteristics at 400, 600, and 800°C when compared to control mix. Even the 25% laterized mortar has performed equally well as that of control mix. At elevated temperatures, CRF blended mix has performed very poorly. Mortar containing lateritic sand has potential for utilization in buildings and other structures, for better fire endurance in the likely event of fire accidents. © 2019 Associated Cement Companies Ltd.. All rights reserved.
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    Experimental investigations on performance of concrete incorporating precious slag balls (PS Balls) as fine aggregates
    (Techno Press technop2@chollian.net, 2019) Sharath, S.; Gayana, G.B.; Reddy, K.R.; Ram Chandar, R.C.
    Substitution of natural fine aggregates with industrial by-products like precious slag balls (PS Balls) offers various advantages like technical, economic and environmental which are very important in the present era of sustainability in construction industry. PS balls are manufactured by subjecting steel slag to slag atomizing Technology (SAT) which imparts them the desirable characteristics of fine aggregates. The main objective of this research paper is to assess the feasibility of producing good quality concrete by using PS balls, to identify the potential benefits by their incorporation and to provide solution for increasing their utilization in concrete applications. The study investigates the effect of PS balls as partial replacement of fine aggregates in various percentages (20%, 40%, 60%, 80% and 100%) on mechanical properties of concrete such as compressive strength, splitting tensile strength, and flexural strength. The optimum mix was found to be at 40% replacement of PS balls with maximum strength of 62.89 MPa at 28 days curing. Permeability of concrete was performed and it resulted in a more durable concrete with replacement of PS balls at 40% and 100% as fine aggregates. These two specific values were considered as optimum replacement is 40% and also the maximum possible replacement is 100%. Scanning electron microscope (SEM) analysis was done and it was found that the PS balls in concrete were unaffected and with optimum percentage of PS balls as fine aggregates in concrete resulted in good strength and less cracks. Hence, it is possible to produce good workable concrete with low water to cement ratio and higher strength concrete by incorporating PS balls. © 2019 Techno-Press, Ltd.
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    Waste-polymer incorporated concrete mixes for neutron and gamma radiation shielding
    (Elsevier Ltd, 2021) Malkapur, S.M.; Ghodke, S.S.; Sujatha, P.N.; Singh, Y.; Shivakumar, K.S.; Sen, M.; Narasimhan, M.C.; Pulgur, A.V.
    In this paper, attempts are made to use waste plastics to make a novel Waste Polymer Incorporated Concrete (WPIC) mixes for gamma and neutron radiation shielding purposes. These mixes are achieved by simultaneous incorporation of waste polymeric material and high density fine and coarse aggregate components from iron industry in place of conventional ingredients. The results have indicated that the waste plastics along with by-products of iron industry can be conveniently used to make concrete mixes which have acceptable compressive strength characteristics and significantly enhanced shielding capabilities with respect to both gamma and neutron radiations. © 2021 Elsevier Ltd
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    Study on Durability Properties of Sustainable Alternatives for Natural Fine Aggregate
    (Springer, 2021) Arpitha, D.; C, C.
    The present work focused on the durability performance of copper slag (CS) and processed granulated blast furnace slag (PGBS) as a partial replacement (0% to 50%) for natural fine aggregate (NFA) in concrete, cured for 365 days. This work was carried out to determine the ingression of chloride, sulphate, and sodium ions. Compressive strength test and splitting tensile test conducted for the specimens showed that PGBS concrete attained higher strength followed by CS concrete when compared to conventional concrete. The ingression of chloride and sulphate ions decreased in both CS and PGBS concrete after 90 days of curing. Sodium ions ingression also decreased after 180 days of curing. Microstructure studies were carried out using scanning electron microscope (SEM) which showed the dense formation of C–S–H gel in the matrix and high amount of Ca and Si ions in CS and PGBS concrete was observed using energy-dispersive spectroscopy (EDS) analysis. The basic properties like particle size and water absorption of CS and PGBS aggregates have majorly contributed in the reduction in voids in concrete. PGBS concrete has found to be an effective alternative in terms of performance, cost, availability, and environmentally friendly when compared to already exiting CS aggregates and NFA. © 2021, The Institution of Engineers (India).
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    EXPERIMENTAL INVESTIGATIONS ON THE PROPERTIES OF CONCRETE CONTAINING PRE-SOAKED RECYCLED FINE AGGREGATE
    (Associated Cement Companies Ltd., 2022) Saha, S.; C, C.; Ganiger, M.S.; Sajjan, S.
    Recycled fine aggregate (RFA) becomes very significant and promising alternative materials for natural fine aggregate (river sand) to be used in the production of concrete. But, most of the past research works indicated higher water absorption capacity of RFA as one of the key factor to affect the properties of fresh concrete. Therefore, an experimental attempt has been made to address the issues related to water absorption capacity of RFA by soaking it in water for 24 hours prior to use as alternative fine aggregate for the production of the fresh concrete. Mechanical properties of concrete such as compressive strength, splitting tensile strength, and flexural strength, and durability properties such as resistance against acidic and alkaline environment, chloride permeability test for ordinary Portland cement (OPC) and Portland pozzolana cement (PPC) based concrete mixes made with soaked recycled fine aggregates (SRFA) are determined, and analysed. For OPC, and PPC based concrete, respectively 4.32, and 20.75 % in compressive strength at 28 days; 2.69, and 27.24 % increase in flexural strength; 6.38, and 40 % increase in splitting tensile strength at 28 days were observed for the concrete mixes with SRFA compared to the mixes with RFA. Experimental results indicated notable improvement of the mechanical, and durability properties of concrete mixes when recycled fine aggregates were soaked in water prior to use. © 2022, Associated Cement Companies Ltd.. All rights reserved.