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Item Assessment of heavy earth-moving machinery noise vis-à-vis routine maintenance(2006) Vardhan, H.; Karmakar, N.C.; Rao, Y.V.Exposure to noise from various types of equipment/machinery has been identified as a critical health hazard for personnel working in the Indian mining industry. Heavy Earth Moving Machinery (HEMM) used in mines has been identified as a major source of noise, and several earlier investigators have proposed various types of retrofit measures on these machines to reduce noise. The present work was taken up with the objective of evaluating the noise generation characteristics of HEMM as influenced by periodic maintenance. Detailed noise measurements were carried out in a large open pit coal mine located in India. The effect of maintenance on noise production was assessed for ten dumpers and three dozers by measuring the A-weighted one-third-octave band sound pressure levels after the machines had been subjected to maintenance at the end of 300 hours, 500 hours, 750 hours and 1000 hours of use. Measurements were also carried out to assess the effect of maintaining specific HEMM systems noise characteristics at 1000 hours. Assessment of sound pressure levels at each periodic maintenance revealed major sound level reductions with 1000 hours maintenance. The data also identified the major noise generating systems in HEMM as air systems, exhaust systems, cooling systems and fuel systems. © 2006 Institute of Noise Control Engineering.Item Production optimisation using simulation models in mines: A critical review(Inderscience Publishers, 2009) Raj, M.G.; Vardhan, H.; Rao, Y.V.The mining industry is faced with the task of responding to increased demand for mineral resource products, decreasing ore grades, stringent quality requirements and strict environmental regulations in trying to meet the demands of the economy. This situation has necessitated the search for more scientific and technological innovations that enable profitable mining like simulation studies. In this paper, system simulation studies in underground and open-pit mines, shovel truck simulation have been discussed in detail. The study shows wide applicability of simulation studies in various operations in both underground and open-pit mines. Copyright © 2009, Inderscience Publishers.Item Noise problem and its control for heavy earth moving machinery deployed in opencast mines - A critical review(2006) Vardhan, H.; Rao, Y.V.; Karmakar, N.C.Worldwide, increasingly stringent regulations are coming into force, limiting the exposure of workers to industrial noise. Industrial noise and its consequences, is thus growing importance to employers, local and central government officials, trade unions, occupational hygienists and physicians and insurers. India is not an exception far this. The mining industry in India is facing serious problem of noise due to increasing demand of minerals for which large capacity machines are being deployed producing high noise levels. The present paper thoroughly reviews the noise problem and its control for heavy earth moving machinery's deployed in opencast mines both in India and worldwide. The various noise control approaches for heavy earth moving machinery's deployed in opencast mines are also discussed.Item Noise analysis of heavy earth moving machinery deployed in opencast mines and development of suitable maintenance guidelines for its attenuation - Part 2(Multi-Science Publishing Co. Ltd, 2004) Vardhan, H.; Rao, Y.V.; Karmakar, N.C.The noise analysis of heavy earth moving machinery deployed in opencast mines and development of suitable maintenance guidelines for its attenuation were discussed. The impact of periodic maintenance on the noise characteristics of machines was studied. The maintenance schedule for which maximum fluctuation in the noise level occured was analyzed. The noise control of heavy earth moving equipment used in opencast was also elaborated.Item Iron Ore Characterization Techniques in Mineral Processing(Springer, 2024) Poojari, M.; Vardhan, H.; Jathanna, H.M.While iron is a pivotal metal that is exploited commercially, its extraction from ores, subsequent processing and purification follows a series of steps, and material characterization in terms of physical, chemical and mineralogical features and behavior is imperative at each stage. Some characterization tests rely solely on physical measurements, while others are based on optical and chemical data. Thus, employing these techniques is critical for gaining a complete understanding of ore characteristics such as physical, chemical, textural, mineralogical, granulometric, etc., in order to forecast its behavior during processing operations, and as a result, to optimize the process. Consequently, this review highlights some of the primary characterization tests such as SEM (Scanning Electron Microscopy), XRD (X-ray Diffraction), and FTIR (Fourier Transform Infrared spectroscopy) used in iron ore processing and their significance in analyzing various properties such as elemental composition, porosity, mineral association, and liberation, among others, while also introducing additional and emerging techniques used in iron ore mineralogical assays and processing operations. Characterization tests are presented used not just for high-grade iron ores, but also for low-grade discard materials such as fines and tailings. While optical microscopy and SEM aid in micro-morphological examinations, and XRD, FTIR, and other techniques aid in detailed chemical investigations, TGA and BET assist in physical characterization. A combination of these techniques may be deemed ideal for gaining a thorough understanding of ore characteristics as well as ore processing. © The Institution of Engineers (India) 2023.Item Worldwide, increasingly stringent regulations are coming into force, limiting the exposure of workers to industrial noise. Industrial noise and its consequences are thus growing in importance to employers, local and central government officials, trade unions, occupational hygienists and physicians and insurers. India is not an exception to this. The mining industry in India is facing serious problems over noise due to increasing demand for minerals for which large capacity machines are being deployed producing high noise levels. To know the status and to control the noise, the S&T Department of the Ministry of Coal, Government of India sponsored a research project in the area of noise pollution and its control for opencast projects. To start with, a detailed literature survey was carried out in the area of noise pollution and its control in the mining industry, embracing equipment like from Heavy Earth Moving Machinery (HEMM), compressors, workshops, pneumatic drills, processing plants etc, to know the quantum of work done in and worldwide. The various aspects studied In this project were the daily noise dose and/or noise exposure level of the operators of various types of heavy earth moving machinery and its assessment, noise characteristics at different operating conditions of the machine, analysis of noise coming out from different parts of the machine, analysis of noise at different distances from the machine for different frequency components and the most important one i.e., impact of periodic maintenance on the noise characteristics of machines and to find out with which maintenance schedule there is maximum fluctuation in the noise level and to evolve a technique for attenuating the noise generated from these machines as well as to reduce the operator's exposure to high noise levels. This paper highlights the results of this research project.(Multi-Science Publishing Co. Ltd, Noise analysis of heavy earth moving machinery deployed in opencast mines and development of suitable maintenance guidelines for its attenuation - Part 3) Vardhan, H.; Rao, Y.V.; Karmakar, N.C.2004Item Worldwide, increasingly stringent regulations are coming into force, limiting the exposure of workers to industrial noise. Industrial noise and its consequences is thus growing in importance to employers, local and central government officials, trade unions, occupational hygienists and physicians and insurers. India is not an exception for this. The mining industry in India is facing serious problem of noise due to increasing demand for minerals for which large capacity machines are being deployed producing high noise levels. To know the status and to control the noise, the S&T Department of the Ministry of Coal, Government of India sponsored a research project in the area of noise pollution and its control for opencast projects. To start with, a detailed literature survey was carried out in the area of noise pollution and its control in the mining industry, embracing equipment like from Heavy Earth Moving Machinery (HEMM), compressors, workshops, pneumatic drills, processing plants etc., to know the quantum of work done in India and worldwide. The various aspects studied in this project were the daily noise dose and/or noise exposure level of the operators of various types of heavy earth moving machinery and its assessment, noise characteristics at different operating conditions of the machine, analysis of noise coming out from different parts of the machine, analysis of noise at different distances from the machine for different frequency components and the most important one i e, impact of periodic maintenance on the noise characteristics of machines and to find out with which maintenance schedule there is maximum fluctuation in the noise level and to evolve a technique for attenuating the noise generated from these machines as well as to reduce the operator's exposure to high noise levels. This paper highlights the results of this research project.(Multi-Science Publishing Co. Ltd, Noise analysis of heavy earth moving machinery deployed in opencast mines and development of suitable maintenance guidelines for its attenuation - Part 1) Vardhan, H.; Rao, Y.V.; Karmakar, N.C.2004Item [No abstract available](Methodology for evaluation of noise levels emanated from mining machinery) Vardhan, H.; Karmakar, N.C.; Rao, Y.V.2004