Journal Articles
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Item Acoustic fingerprinting for rock identification during drilling(Inderscience Publishers, 2014) Shreedharan, S.; Hegde, C.; Sharma, S.; Vardhan, H.During the process of mining, it is imperative to know the type and properties of the rocks being handled. The current technology for this involves core drilling, and subsequently subjecting the drilled cores to various tests in the laboratory, to identify the rocks and establish their properties. In many cases, obtaining a sample may be cumbersome and/or non-profitable. This paper presents a novel method to monitor and evaluate the sounds produced as undesirable by-products, at the drill-bit and rock interface, to predict the type of rock being drilled. A rotary drill was fabricated in the laboratory and vertical drilling was carried out on cubical rock samples, keeping various drilling parameters constant. The results obtained are promising and reinforce that it may be possible to extend the proposed methodology in the field as well, with appropriate modifications. This method may be extrapolated further in the estimation of rock properties as well. Copyright © 2014 Inderscience Enterprises Ltd.Item Exploring the fungal protein cadre in the biosynthesis of PbSe quantum dots(Elsevier B.V., 2017) Jacob, J.M.; Sharma, S.; Mohan Balakrishnan, R.M.While a large number of microbial sources have recently emerged as potent sources for biosynthesis of chalcogenide quantum dots (QDs), studies regarding their biomimetic strategies that initiate QD biosynthesis are scarce. The present study describes several mechanistic aspects of PbSe QD biosynthesis using marine Aspergillus terreus. Scanning electron microscopic (SEM) studies indicated distinctive morphological features such as abrasion and agglomeration on the fungal biomass after the biosynthesis reaction. Further, the biomass subsequent to the heavy metal/metalloid precursor was characterized with spectral signatures typical to primary and secondary stress factors such as thiol compounds and oxalic acid using Fourier Transform Infra-Red Spectroscopic (FTIR) analysis. An increase in the total protein content in the reaction mixture after biosynthesis was another noteworthy observation. Further, metal-phytochelatins were identified as the prominent metal-ion trafficking components in the reaction mixture using Liquid Chromatography Mass Spectroscopic analysis (LCMS). Subsequent assays confirmed the involvement of metal binding peptides namely metallothioneins and other anti-oxidant enzymes that might have played a prominent role in the microbial metal detoxification system for the biosynthesis of PbSe QDs. Based on these findings a possible mechanism for the biosynthesis of PbSe QDs by marine A. terreus has been elucidated. © 2016 Elsevier B.V.Item Spatio-temporal precipitation variability over Western Ghats and Coastal region of Karnataka, envisaged using high resolution observed gridded data(Springer Science and Business Media Deutschland GmbH, 2017) Doranalu Chandrashekar, V.; Shetty, A.; Singh, B.B.; Sharma, S.Climatic changes in the recent decades have led to large variations in precipitation over the different geographical regions of the globe. Changes in precipitation pattern over the space and time can severely affect the country like India, which has a large spatio-temporal variability in the precipitation. Any shift in the mean precipitation pattern pose a challenge to economy, agricultural farming and the ecosystem of these regions. In the present study, we analyze the seasonal spatio-temporal variation in trends of long term (1901–2013) observed high resolution (0.25° × 0.25°) gridded daily precipitation data of the Indian Meteorological Department over Western Ghats and coastal region of Karnataka, vulnerable to the risks of climate change. Our analysis shows increasing trend in seasonal ratio of precipitation over the Southern coastal plains and the adjacent Western Ghats region during pre-monsoon (MAM) while the southern coastal plains show decreasing trend in monsoon period (JJAS). Daily intensity index of precipitation during monsoon shows increasing trend in northern plains with decreasing trend in the medium precipitation events. Our study finds that different topographic regions of Karnataka have different responses in the trends of precipitation, particularly the response of plains is quite different to that of the higher elevated Ghat region. © 2017, Springer International Publishing AG, part of Springer Nature.Item Predictive analysis of peel up delamination in glass fibre reinforced polyester composite drilling(Transstellar Journal Publications and Research Consultancy Private Limited (TJPRC) editor@tjprc.org, 2019) Bhat, R.; Mohan, N.; Kulkarni, S.M.; Sharma, S.Composites are the engineering materials, comprising two constituents: reinforcing and the matrix or binder material. the composite machining, particularly, drilling is a complex process in comparison to the machining of traditionally employed engineering structural materials. Delamination is the most prevalent integrity issue in composite drilling. In the present work, the independent variables are categorized as continuous and categorical variables. Speed and feed are chosen as the continuous variables, whereas, the drill tool diameter and material thickness are considered as categorical variables. The peel up delamination is chosen as the response. The central composite design form of RSM is employed to develop the experimental design and develop the response regression model. The developed model is then validated using an additional set of small number of experiments and the degree of affirmation is determined. The standard error obtained analytically is 5.91%. The experimental mean standard error for the randomly conducted validating experiment obtained is 4.23%. The validation shows a high degree of agreement (99.75%) between the theoretical and analytical values. © TJPRC Pvt. Ltd.Item Multi-response optimization of the turn-assisted deep cold rolling process parameters for enhanced surface characteristics and residual stress of AISI 4140 steel shafts(Elsevier Editora Ltda, 2020) Prabhu, P.R.; Kulkarni, S.M.; Sharma, S.Surface and near-surface areas play an important role as far as safety and dependability ofengineering components particularly when it is subjected to fatigue loading. By applyingdiverse mechanical surface enhancement (MSE) strategies, close to surface layers can becustom-made bringing about enhanced fatigue strength. MSE methods are used to gener-ate surface hardened components without the time and energy-consuming heat treatment.Deep cold rolling (DCR) is one such method that can be employed where the mechanicalenergy induced enables surface-hardening of steels and thereby the combination of hard-ening and finishing in one single step. The objective of this work is to enhance residualstress and near-surface properties of AISI 4140 steel which is the most commonly usedmaterial in the automobile and aerospace industry. The samples were first turned and thendeep cold rolled with various process parameters. Microstructure, surface hardness, sur-face finish, fatigue life, and residual compressive stress after the treatment were examined.Response surface methodology (RSM) and desirability function approach (DFA) was used torelate the empirical relationship between the various process variables and responses andalso to determine the optimum parameter settings for better responses. Further, numericalsimulation of turn-assisted deep cold rolling (TADCR) process was done by utilizing ANSYS-LS-DYNA software to understand the state of residual stress under various treating settings.Confirmation experiments conducted with the optimum parameter setting to validate theimprovements in response and it is found that the deviation between optimum predictedand confirmatory experimental values is about 5%. © 2020 The Authors.Item Surface Properties and Corrosion Behavior of Turn-Assisted Deep-Cold-Rolled AISI 4140 Steel(Springer, 2020) Prabhu, P.R.; Prabhu, D.; Sharma, S.; Kulkarni, S.M.In this research, the effect of various turn-assisted deep-cold-rolling process parameters on the residual stress, microstructure, surface hardness, surface finish, and corrosion behavior of AISI 4140 steel has been investigated. The examination of the surface morphology of the turned and processed samples was performed by using a scanning electron microscope, energy-dispersive spectroscopy, and atomic force microscopy. Response surface methodology and desirability function approach were used for reducing the number of experiments and finding local optimized conditions for parameters under the study. The results from the residual stress measurements indicate that the rolling force has the highest effect by generating a deeper layer of residual compressive stress. The outcomes of surface hardness and surface finish emphasize that rolling force and number of tool passes are the most significant parameters affecting the responses. Surface studies confirmed the corrosion and its intensity onto the metal surface, and according to atomic force microscopy studies, the surface had become remarkably rough after exposure to the corrosive medium. Improvements in surface microhardness from 225 to 305.8 HV, the surface finish from 4.84 down to 0.261 ?m, and corrosion rate from 6.672 down to 3.516 mpy are observed for a specific set of parameters by turn-assisted deep-cold-rolling process. The multiresponse optimization for surface finish and corrosion rate together shows that a ball diameter of 10 mm, a rolling force of 325.75 N, initial roughness of 4.84 µm, and number of tool passes of 3 give better values for the two responses under consideration with composite desirability of 0.9939. Based on the experimental work at the optimum parameter setting, the absolute average error between the experimental and predicted values for the corrosion rate is calculated as 3.2%. © 2020, The Author(s).Item Recast Layer Formation during Wire Electrical Discharge Machining of Titanium (Ti-Al6-V4) Alloy(Springer, 2021) Pramanik, A.; Basak, A.K.; Prakash, C.; Shankar, S.; Sharma, S.; Narendranath, S.Titanium alloys, in particularly Ti-6Al-4V alloy is used enormously in many high-tech sectors specially in aerospace industries due to its superior properties. Machining process (for example wire electrical discharge machining) to reshape this alloy affects the integrity of the newly generated surfaces. This experimental study has identified three affected layers using scanning electron microscopy on the cross section of the machined titanium (Ti-6Al-4V) alloy surface generated from wire electrical discharge machining (WEDM). This study also explained the formation mechanism of those three layers as no detail investigation is available in this area so far. It was found that the top flaky layers are formed due to the highest cooling rate at the outermost surface, which is induced due to the low thermal conductivity of the titanium alloy as well as the quenching effect because of the existence of dielectric. The recast layer is formed at a cooling rate lower than that at the outer surface, where the melted material is resolidified very quickly without having any grain boundaries. The heat-affected zone appears at a slightly different color, which does not melt but experience heat treatment during the machining process. © 2021, ASM International.Item Copper-graphene nanocomposite fabrication through LP-DED process: Powder preparation, characterization and printability studies(Elsevier Ltd, 2024) Sharma, S.; Thanumoorthy, R.S.; Bontha, S.; Balan, A.S.S.Copper and its alloys play a crucial role in various engineering applications due to their excellent conductive properties. However, their poor laser absorptivity and high conductivity make them a complex material to work with using laser additive manufacturing processes, hindering the ease of fabrication of precise and complex geometries. To overcome this challenge, graphene-reinforced copper powders were employed to enhance laser absorptivity. With graphene addition, there was a substantial increase in the laser absorptivity. The addition of graphene improved laser absorptivity from 15 % for pure copper to ~60 % in Gr-Cu composites. However, the flowability deteriorated at higher compositions, which could result from increased specific surface area due to graphene agglomeration and its nanoscale surface. The influence of graphene on the ease of fabrication employing laser powder-directed energy deposition was evaluated with a single-track and bulk deposition. A single-track study revealed that pure copper tracks were inconsistent and exhibited poor bonding due to their poor laser absorptivity. Meanwhile, graphene?copper composite tracks displayed stable melt pools and uniform tracks, which could result from enhanced absorptivity. Geometrically sound and defect-free Gr-Cu tracks were deposited using 750 W laser power with composite powders, while pure copper tracks at 950 W laser power deposition yielded defective tracks. However, a graphene percentage above 0.1 % resulted in the formation of keyhole porosity due to a significant enhancement in laser absorption (~60 %). A similar observation was made for bulk deposition, i.e., defect-free deposition for Gr-Cu composites ?0.1 % graphene and keyhole porosities in the deposition of 0.25Gr-Cu and 0.8Gr-Cu. © 2024 The Society of Manufacturing EngineersItem Recovery strategies for EoL solar panels: Sustainable and circular economy practices(ICE Publishing, 2025) Tripathi, A.K.; Mangalpady, M.; Thandlam, A.K.; Sharma, S.; Jhalani, A.; Kumar, R.The rapid expansion of solar PV technology highlights the need for sustainable End-of-Life (EoL) management to address resource scarcity and environmental sustainability. This study, aligned with SDG 7 and SDG 12, proposes an integrated EoL recycling approach combining thermal, chemical, and green methods to maximize material recovery while minimizing environmental impact. Thermal treatment delaminates panels, preserving silicon wafers and glass, followed by eco-friendly chemical treatments to recover metals like silver and aluminum. This method achieves high-purity material recovery for reuse in solar panel manufacturing and high-value products. By overcoming limitations of traditional methods and incorporating green solvents, it supports circular economy principles and offers cost-effective solutions for global solar panel waste management. Future research should focus on industrial scalability and economic feasibility to advance solar energy's role in sustainable development. © 2025 Emerald Publishing Limited: All rights reserved.Item Performance assessment of solar PV panels under varying environmental conditions: a laboratory and field-based approach for sustainable energy in mining operations(Springer, 2025) Tripathi, A.K.; Mangalpady, M.; Sharma, S.; Kumar, C.; Didwania, M.This study provides a novel and comprehensive assessment of solar photovoltaic (PV) panel performance under varying environmental conditions, integrating laboratory experiments with real-world field studies to address challenges specific to mining operations. The research uniquely explores the combined effects of shading, temperature, humidity, dust deposition, and tilt angle, delivering actionable insights for optimizing PV systems in harsh conditions. Laboratory experiments demonstrated that a parallel configuration significantly minimizes power losses under partial shading, while a rise in temperature from 35 to 75 °C resulted in a notable 21.34% and 29.12% power output reduction for monocrystalline and polycrystalline panels, respectively. Furthermore, increased humidity (65.40 to 98.20%) caused a 35.82% decline in power output due to scattering effects. Field studies conducted in a surface mining environment revealed that dust accumulation led to a substantial 43.18% drop in maximum power output after 5 days, emphasizing the importance of regular cleaning. Optimal energy capture was achieved at a 15° tilt angle, aligning with the site’s latitude. These findings underscore the novelty of using combined experimental approaches and field validation to improve PV performance in mining operations. Practical recommendations, including parallel configurations to mitigate shading losses, temperature regulation strategies, and frequent cleaning protocols, are proposed to enhance the sustainability and efficiency of renewable energy systems in challenging environments. © The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2025.