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Item Pelletisation factors on the production of fly-ash aggregates and its performance in concrete(ICE Publishing, 2023) Shivaprasad, K.N.; Das, B.B.; Sharath, B.P.This research study investigates the factors associated with pelletisation in the production of fly-ash aggregates and its performance in concrete. To investigate this influence, experiments were carried out in different stages to explore the effect of factors responsible for pelletisation, which were designed through Taguchi’s experimental design. Additionally, the influence of each parameter on the engineering properties of the produced aggregates was determined using Grey relational analysis. Further, considering the optimised pelletisation factors of the laboratory-scale studies and with the help of an industrial-scale pelletiser, mass production of fly-ash aggregates was carried out and characterised for their engineering properties. The test results indicate that these aggregates are mainly governed by water content followed by the angle and speed of pelletizing disc. It is observed from the results that the engineering properties of aggregates produced on an industrial scale are found to be better than sintered aggregates and also comparable with that of natural aggregates except for water absorption. The properties of concrete produced with fly-ash aggregates, light weight sintered aggregates and natural aggregates were also studied. The results showed that properties of concrete produced with fly-ash aggregates are in good correlation with those of conventional concrete produced with natural aggregates. © 2023 ICE Publishing. All rights reserved.Item Influence of Geopolymerization Factors on Sustainable Production of Pelletized Fly Ash-Based Aggregates Admixed with Bentonite, Lime, and GGBS(American Society of Civil Engineers (ASCE), 2023) Sharath, B.P.; Snehal, K.; Das, B.B.; Barbhuiya, S.This experimental research investigates the influence of geopolymerization factors such as Na2O dosages, water and mineral admixture [bentonite (BT), burnt lime (BL), and ground granulated blast furnace slag (GGBS)] on physiomechanical properties of the pelletized fly ash (FA)-based aggregates. Taguchi's L9 orthogonal array was adopted to design the mixing ratios for three kinds of fly ash-based aggregates (in the combinations of FA-BT, FA-BL, and FA-GGBS). The degree of geopolymerization of the produced aggregates was characterized using thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and a scanning electron microscope (SEM). Most influential response indices in the production of pelletized aggregates were identified using gray relational analysis. The physiomechanical characteristics of the fly-ash aggregates were significantly improved by admixing BL than that of GGBS and BT. However, pelletization efficiency was seen to be superior for GGBS-substituted fly-ash aggregates. The quantified amount of hydration products, i.e., sodium alumino-silicate hydrate (N-A-S-H)/calcium alumino-silicate hydrate (C-A-S-H) for fly ash-based aggregates intensified on increasing Na2O and mineral admixture dosages. The results strongly suggest the existence of a linear relationship between the quantified amount of N-A-S-H/C-A-S-H and individual pellet strength of produced aggregate. The FTIR spectrum showed strong and broadened bands of Si-O terminal for all types of aggregates, representing the conversion of unreacted minerals to chains of aluminosilicate gel (geopolymerized hydration product). Further, it can also be inferred from gray relational analysis that among all other factors, Na2O content significantly impacted the engineering properties of produced fly ash-based aggregates. © 2023 American Society of Civil Engineers.