Journal Articles

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    Evaluation of cyclic oxidation and hot corrosion behavior of HVOF-sprayed WC-Co/NiCrAlY coating
    (Springer New York LLC journals@springer-sbm.com, 2014) Somasundaram, B.; Kadoli, R.; Ramesh, M.R.
    Corrosion of metallic structural materials at an elevated temperature in complex multicomponent gas environments are potential problems in many fossil energy systems, especially those using coal as a feedstock. Combating these problems involves a number of approaches, one of which is the use of protective coatings. The high velocity oxy fuel (HVOF) process has been used to deposit WC-Co/NiCrAlY composite powder on two types of Fe-based alloys. Thermocyclic oxidation behavior of coated alloys was investigated in the static air as well as in molten salt (Na2SO4-60%V2O5) environment at 700 °C for 50 cycles. The thermogravimetric technique was used to approximate the kinetics of oxidation. WC-Co/NiCrAlY coatings showed a lower oxidation rate in comparison to uncoated alloys. The oxidation resistance of WC-Co/NiCrAlY coatings can be ascribed to the oxide layer of Al 2O3 and Cr2O3 formed on the outermost surface. Coated alloys extend a protective oxide scale composed of oxides of Ni and Cr that are known to impart resistance to the hot corrosion in the molten salt environment. © 2014 ASM International.
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    High-Temperature Solid Particle Erosion Behavior of Partially Oxidized NiCrBSiFe/NiCr Plasma Spray Coatings
    (Springer, 2021) Medabalimi, S.R.; Ramesh, M.R.; Kadoli, R.
    This paper investigated the solid particle erosion behavior of partially oxidized NiCrBSiFe and NiCr coatings by varying temperature and impact angle. The challenge in the current situation is to process a new system of powders containing metallic and oxide phases. Partially oxidized powders containing metallic and oxide phases were processed by flame spraying the alloy powders into distilled water and allowing the oxide layer to form while keeping the core in the middle of the particle. Partially oxidized coatings were developed on MDN321 steel using the plasma spray technique with feedstock of partially oxidized powders. An air jet erosion test was carried out using Al2O3 erodent of grit size 50 µm at room temperature, 200, 400, 600, and 800°C by varying 30, 45, 60, 75, and 90° impact angles. Coatings were characterized concerning bond strength, porosity, micro-hardness, and density. The effect of temperature and impact angle on volumetric erosion loss was studied using SEM, EDS, and XRD analysis. Partially oxidized NiCrBSiFe coating exhibited better erosion resistance compare with partially oxidized NiCr coating. NiCr coating demonstrates maximum volumetric erosion loss at 45° impact angle, whereas NiCrBSiFe at 60° impact angle under all tested temperatures. © 2021, ASM International.
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    Engineers guide to Terfenol-D actuators: Design, performance, and real-world applications
    (Elsevier B.V., 2024) Patil, M.A.; Kadoli, R.
    Terfenol-D, a rare earth substance renowned for its remarkable magnetostrictive capabilities, is used in the field of actuators and sensors. The objective of this study is to demonstrate the most recent developments in Terfenol-D actuator technology and its use in many fields such as motors, fuel injectors, inkjet printing heads, servovalves, pumps, and active vibration controllers. The emphasis will be on showcasing the latest accomplishments in this domain. This study offers comprehensive insights into the design, operational features, and performance metrics of several Terfenol-D actuators, accompanied by pertinent schematic illustrations and quantitative measurements. This paper provides an overview of the fundamental structures, consistency of the magnetic field along the Terfenol-D rod, displacement amplification process, and several applications. The focus of the argument has been on the ongoing scientific studies about the actuation capabilities of Terfenol-D actuators. This review paper aims to appeal to the interests and passion of academics, researchers, and engineers involved in the manufacturing, design, analysis, and control of Terfenol-D actuators. © 2024
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    State-of-the-Art in Different Formulations of Super Convergent Mesh-Less Differential Quadrature Method
    (Springer Science and Business Media B.V., 2025) Patil, M.A.; Kadoli, R.
    The primary objective of this study is to provide a literature review on the use of various kinds of differential quadrature techniques in the area of structural dynamics.The studies mostly focus on analyzing the buckling, free, and forced vibrations of isotropic and anisotropic beams and plates. The research study does not claim to be comprehensive; hence, certain choices must be made. The papers discussed in this article pertain to various formulations of differential quadrature methods, including the generalized method, inverse differential quadrature, differential quadrature element method, variational differential quadrature method, cubic-spline-based differential quadrature method, and radial basis function-based differential quadrature method. We assess the significant publications and challenges that have used these techniques. © The Author(s) under exclusive licence to International Center for Numerical Methods in Engineering (CIMNE) 2025.
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    Effect of boundary conditions and convection on thermally induced motion of beams subjected to internal heating
    (2007) Malik, P.; Kadoli, R.; Ganesan, N.
    Numerical exercises are presented on the thermally induced motion of internally heated beams under various heat transfer and structural boundary conditions. The dynamic displacement and dynamic thermal moment of the beam are analyzed taking into consideration that the temperature gradient is independent as well as dependent on the beam displacement. The effect of length to thickness ratio of the beam on the thermally induced vibration is also investigated. The type of boundary conditions has its influence on the magnitude of dynamic displacement and dynamic thermal moment. A sustained thermally induced motion is observed with progress of time when the temperature gradient being evaluated is dependent on the forced convection generated due to beam motion. A finite element method (FEM) is used to solve the structural equation of motion as well as the heat transfer equation. © Springer-Verlag 2007.
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    Static analysis of functionally graded beams using higher order shear deformation theory
    (2008) Kadoli, R.; Akhtar, K.; Ganesan, N.
    Displacement field based on higher order shear deformation theory is implemented to study the static behavior of functionally graded metal-ceramic (FGM) beams under ambient temperature. FGM beams with variation of volume fraction of metal or ceramic based on power law exponent are considered. Using the principle of stationary potential energy, the finite element form of static equilibrium equation for FGM beam is presented. Two stiffness matrices are thus derived so that one among them will reflect the influence of rotation of the normal and the other shear rotation. Numerical results on the transverse deflection, axial and shear stresses in a moderately thick FGM beam under uniform distributed load for clamped-clamped and simply supported boundary conditions are discussed in depth. The effect of power law exponent for various combination of metal-ceramic FGM beam on the deflection and stresses are also commented. The studies reveal that, depending on whether the loading is on the ceramic rich face or metal rich face of the beam, the static deflection and the static stresses in the beam do not remain the same. © 2007 Elsevier Inc. All rights reserved.
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    Stress analysis of SUS 304 - Ceramics functionally graded beams using third order shear deformation theory
    (2008) Akhtar, K.; Kadoli, R.
    Kinematics for moderately thick rectangular beams satisfying zero shear strain on the top and bottom . surfaces is utilized to define the strain displacement relations involving the membrane, bending and higher order of displacements. Strain energy containing shear rotation term is deduced. The principle of stationary potential energy is used to obtain the static finite element equilibrium equations for the FGM (functionally graded material) beam with a uniformly distributed transverse load. FGM beams with continuous and smooth grading of metal and ceramics based on po wer law index are considered for the study. Equivalent single layer approach is followed for the evaluation of the constitutive matrix of the FGM beam. Numerical results are presented on the axialstresses and shear stresses in SUS304-Al3O3, SUS 304-ZrO2 and SUS 304-Si3N4FGM beams with clamped-clamped and simply supported boundary conditions. The effect of volume fraction of ceramic and metal on the nature of stress distribution through the thickness are investigated. The studies reveal that, the magnitude and distribution profile of static stresses in the beam depends on the power law index and also on the nature of load bearing surface, ie, whether the loading is on the ceramic rich face of the beam or metal rich face.
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    Comparative analysis of steady state heat transfer in a TBC and functionally graded air cooled gas turbine blade
    (2010) Coomar, N.; Kadoli, R.
    Internal cooling passages and thermal barrier coatings (TBCs) are presently used to control metal temperatures in gas turbine blades. Functionally graded materials (FGMs), which are typically mixtures of ceramic and metal, have been proposed for use in turbine blades because they possess smooth property gradients thereby rendering them more durable under thermal loads. In the present work, a functionally graded model of an air-cooled turbine blade with airfoil geometry conforming to the NACA0012 is developed which is then used in a finite element algorithm to obtain a non-linear steady state solution to the heat equation for the blade under convection and radiation boundary conditions. The effects of external gas temperature, coolant temperature, surface emissivity changes and different average ceramic/metal content of the blade on the temperature distributions are examined. Simulations are also carried out to compare cooling effectiveness of functionally graded blades with that of blades having TBC. The results highlight the effect of including radiation in the simulation and also indicate that external gas temperature influences the blade heat transfer more strongly. It is also seen that graded blades with about 70% ceramic content can deliver better cooling effectiveness than conventional blades with TBC. © 2010 Indian Academy of Sciences.
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    Semi-analytical method for heat and moisture transfer in packed bed of silica gel
    (2011) Ramzy K, A.; Ashok Babu, T.P.; Kadoli, R.
    A semi-analytical model for the heat and mass transfer of adsorption and desorption processes of the vertical solid desiccant packed bed dehumidifier is presented on the basis of quasi-steady state assumption, and is solved using close form integration with the limits equivalent to bed and time increments, and numerically by Runge-Kutta Fehlberg and forward scheme finite difference techniques. The most important parameters during the dehumidifier operation, namely, (i) exit air temperature and humidity, (ii) axial temperature distribution in the bed and (iii) water content are evaluated. Stability of the semi-analytical method is investigated and found that the main parameters affecting the model stability are the bed and time increments size. A dimensionless parameter combining time and bed increments size and air velocity named velocity ratio is defined and investigated. It is found that when the velocity ratio equals the ratio of particle diameter to bed length, the method is stable, and as the velocity ratio is made smaller beyond the stable velocity ratio, the results remain unchanged. The results of semi-analytical and numerical models agree well with the experimental results for both desorption and adsorption processes. Using the proposed semi-analytical model, the minimum and maximum relative errors for exit air temperature are 2.24% and 11.78%, respectively and for exit air humidity the minimum and maximum errors are 3.79% and 27.17% respectively. © 2010 Published by Elsevier Ltd. All rights reserved.