Journal Articles

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    Effect of Mechanical Alloying on the Microstructure of CoCrNiTiMo x High Entropy Alloy
    (Springer, 2022) Addepalli, S.N.; Joladarashi, S.; Ramesh, M.R.; Arya, S.B.
    The present research focuses on synthesizing nanocrystalline CoCrNiTiMox (x: molar ratio; x = 1, 1.5 at.%, respectively) high entropy alloy by mechanical alloying of pure metal powders for further application as feedstock in the atmospheric plasma spray process. The paper describes the phase evolution and microstructural transformation of milled powders with respect to the ball milling time and speed. A Retsch PM 100 ball mill with a ball to powder ratio of 10:1 and speeds of 200 and 300 rpm are used to synthesize the feedstock powder for plasma spraying. The ball milled powders were assessed for particle size, phase transformation and surface morphologies at regular intervals of 10, 20, 30, 40 and 50 h to optimize the ball mill process parameters. The particle morphology and chemical homogeneity studies were done by scanning electron microscope along with energy dispersive spectroscopy. The influence of Mo variation in the CoCrNiTiMox high entropy alloy in phase formation and crystal structure is studied using the x-ray diffraction technique. The results reveal that the CoCrNiTiMox high entropy alloy possesses two BCC solid solution phases and the powder milled for 10 h is selected as the feedstock powder for plasma spray due to its morphology and good homogeneity of mixing. © 2022, ASM International.
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    Titanium foam with coarser cell size and wide range of porosity using different types of evaporative space holders through powder metallurgy route
    (Elsevier Ltd, 2014) Mondal, D.P.; Patel, M.; Das, S.; Jha, A.K.; Jain, H.; Gupta, G.; Arya, S.B.
    Ti-foams were made using different evaporative types of space holders such as acrowax and ammonium bicarbonate with a wide range of porosities (55-89%) through powder metallurgy technique. Cold compaction pressure was varied from 100 to 200. MPa in order to examine the effect of cold compaction pressures on the absolute porosities of the foams. The cell size, cell wall thickness and porosities of the foams were characterised as a function of cold compaction pressures and type of space holders. Empirical correlation has been established to predict foam porosities from compaction pressures and volume fraction of space holder. The sintered foams were found to be free from residue of the space holder. However, approximate 8-10% of titanium oxidized during sintering. The foam made with acrowax, as space holder attains slightly higher strength, modulus and energy absorption. © 2014 Elsevier Ltd.
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    Self-protected nickel-graphene hybrid low density 3D scaffolds
    (Royal Society of Chemistry, 2014) Philip, M.R.; Narayanan, T.N.; Praveen Kumar, M.; Arya, S.B.; Pattanayak, D.K.
    The development of low density metallic foams is highly intriguing for various applications. Moreover, the synthesis of hierarchical 3-dimensional structures of graphene is also receiving tremendous attention in recent days because of their unique electrical, thermal, mechanical and chemical properties. Here, we demonstrate a novel method for the bulk production of graphene protected, freestanding, low density (0.03-0.15 g per cc) metallic nickel (Ni) foam (NiG) by a simple polyol assisted chemical route. This hybrid NiG foam is synthesized in air, and during its synthesis, Ni is protected by graphene from its oxidation. These magnetic scaffolds can be used for various energy and environmental applications, and also can be structurally reinforced with other polymers. Polymethyl methacrylate (PMMA) is infiltrated into the Ni/NiG foams and the subsequent annealing of Ni/PMMA composite foam in Ar-H2 atmosphere at 900 °C leads to the formation of large area graphene by the graphitisation of PMMA on Ni. This large area graphene is separated and studied for its properties. © the Partner Organisations 2014.
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    Plasma nitriding of AISI 2205 steel: Effects of surface mechanical attrition treatment and chemical etching
    (Maney Publishing michael.wagreich@univie.ac.at, 2016) Gatey, A.M.; Hosmani, S.S.; Arya, S.B.; Figueroa, C.A.; Singh, R.P.
    In the present study, surface mechanical attrition treatment (SMAT) and plasma nitriding were conducted on AISI 2205 steel. SMAT was effective in enhancing the surface hardness of the steel by about 80%. The influence of SMAT on the corrosion behaviour of the steel was studied in a 3.5 wt-% NaCl solution. Due to the stable and thicker passive layer, improved corrosion resistance was observed for the SMATed steel. However, nitrogen diffusion during plasma nitriding was impeded by the improved passivation, especially for the lower duration (30 min) of chemical etching/cleaning (i.e. sputter cleaning in hydrogen plasma) of the specimen's surface. Furthermore, high chemical etching duration (120 min) resulted in improved surface hardness and nitriding kinetics. © 2016 Institute of Materials, Minerals and Mining.
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    Role of surface mechanical attrition treatment and chemical etching on plasma nitriding behavior of AISI 304L steel
    (Elsevier B.V., 2016) Gatey, A.M.; Hosmani, S.S.; Figueroa, C.A.; Arya, S.B.; Singh, R.P.
    In the present study, the effect of surface mechanical attrition treatment (SMAT) on corrosion resistance and plasma nitriding behavior of AISI 304L stainless steel (SS) was investigated. Mechanical twins and deformation induced martensite phase were observed in the SMAT affected region. SMAT improved the corrosion resistance and nitriding kinetics of AISI 304L SS. Effective nitriding time and hence, the thickness of the nitrided layer were increased with increase in the duration of chemical etching and a decrease in the stability of passive layer on the SMATed specimens. Surface hardness of the nitrided specimens was dependent on the formation of expanded austenite (?N) and its decomposition (especially, at higher effective nitriding time). © 2016 Elsevier B.V.
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    Enhanced photoelectrochemical water splitting behaviour of tuned band gap CdSe QDs sensitized LaB6
    (American Scientific Publishers, 2017) Babu, M.S.; Sivanantham, A.; Chakravarthi, B.B.; Kannan, R.S.; Panda, S.K.; Berchmans, L.J.; Arya, S.B.; Sreedhar, G.
    We report the fabrication of tuned band gap quantum dots sensitized LaB6 hybrid nanostructures and their application as a photoanode for photoelectrochemical water splitting. The lanthanum hexaboride (LaB6) obtained by molten salt electrolysis method is sensitized with different sized CdSe quantum dots, which form a multiple-level hierarchical heterostructure and such design enhance the light absorption and charge carrier separation, which in turn showed higher photocurrent density compared to that of pristine LaB6. When LaB6 is sensitized with CdSe quantum dots of different band gaps, which have the absorption in the green and red (530 and 605 nm) regions in visible light, developed a ten times higher photocurrent density (11.0 mA cm-2) compared to that of pristine LaB6 (0.5 mA cm-2 at 0.75 V vs. Ag/AgCl) in 1 M Na2S electrolyte under illumination. These results prove that the tuned band gap quantum dots sensitized LaB6 heterostructures are an ideal candidate for a photoanode in solar water splitting applications. © © 2017 American Scientific Publishers All rights reserved.
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    Development and characteristics of accumulative roll bonded Mg-Zn/Ce/Al hybrid composite
    (Elsevier Ltd, 2017) Anne, G.; Ramesh, M.R.; Shivananda Nayaka, H.; Arya, S.B.; Sahu, S.
    Accumulative roll bonding (ARB) process have been used develop Mg-2%Zn/Ce/Al hybrid composite and microstructure, mechanical and corrosion properties were investigated. The electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) revealed that the grains are significantly reduced and reaches up to 1 ?m in Mg-2%Zn layer and 1.8 ?m in Al layer having high angle misorientation of grain boundaries after subjected to 5-passes of the ARB process. The Al17Mg12, AlMg4Zn11 and Al11Ce3 intermetallic phases were observed through the XRD analysis. Mechanical properties of the hybrid composite improved with increase in the number of ARB passes which is attributed to work hardening, grain refinement and uniform distribution of Ce particles. Presence of Ce in the hybrid composite restricts the phenomenon of dynamic recrystallization and prevents the grain growth during ARB process. The corrosion rate of Mg-Zn/Ce/Al hybrid composite (0.72 mm/y) improved about 3.3 times as compared to that of Mg-2%Zn alloy (2.37 mm/y). © 2017 Elsevier B.V.
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    Microstructure Evolution and Mechanical and Corrosion Behavior of Accumulative Roll Bonded Mg-2%Zn/Al-7075 Multilayered Composite
    (Springer New York LLC barbara.b.bertram@gsk.com, 2017) Anne, G.; Ramesh, M.R.; Shivananda Nayaka, H.; Arya, S.B.; Sahu, S.
    Multilayered composite of Mg-2%Zn/Al-7075 was developed by accumulative roll bonding (ARB) of wrought Mg-2%Zn and aluminum 7075 alloy. The Mg-2%Zn/Al-7075 multilayered composite exhibited density of 2295 kg/m3 and an average grain size of 1 and 1.3 ?m in Mg-2%Zn and Al-7075 layers, respectively. A thorough microstructural characterization was performed on the composites by scanning electron microscope, electron backscatter diffraction (EBSD), transmission electron microscope and phase analysis by x-ray diffraction. In addition, mechanical properties were evaluated by microhardness and tensile tests. Corrosion behavior of the multilayered composite was examined using electrochemical polarization test. EBSD analysis showed the presence of ultrafine grains with high-angle grain boundaries. The composite exhibited a significant improvement in ultimate tensile strength (~1.82 times) and elongation (~1.5 times) as compared with Mg-2%Zn alloy, after four-pass ARB process. © 2017, ASM International.
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    Development and properties evaluation of Mg-6% Zn/Al multilayered composites processed by accumulative roll bonding
    (Cambridge University Press, 2017) Anne, G.; Ramesh, M.R.; Shivananda Nayaka, H.; Arya, S.B.; Sahu, S.
    Accumulative roll bonding (ARB) process was used to develop Mg-6% Zn/Al and Mg-6% Zn/anodized-Al multilayered composites. Microstructural characterization was done using scanning electron microscopy, energy-dispersive X-ray spectroscopy, electron backscattered diffraction, and transmission electron microscopy. An average grain size measured in the roll-bonded layers of Al, anodized Al, and Mg-2% Zn was found to be 1.8 ?m, 1.6 ?m, and 0.6 ?m, respectively. Phases Al17Mg12, AlMg4Zn11, and Al2O3 after 5-pass of ARB were confirmed by X-ray diffraction analysis. The Mg-6% Zn/Al and Mg-6% Zn/anodized Al composites exhibited tensile strengths ?252 MPa and ?256 MPa, respectively, after a 5-pass ARB process. Hardness of the individual layers of composite increased linearly with an increase in the number of ARB passes. Fractographs of the multilayered composite illustrated the ductile failure in Al and anodized Al layers and transgranular brittle fracture in Mg-6% Zn layers. © Materials Research Society 2017.
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    Role of thermally grown oxide and oxidation resistance of samarium strontium aluminate based air plasma sprayed ceramic thermal barrier coatings
    (Elsevier B.V., 2017) Baskaran, T.; Arya, S.B.
    Samarium Strontium Aluminate (SSA) based ceramic oxide was synthesized and coated on a bond coated (NiCrAlY) Inconel 718 superalloy by air plasma spray (APS) process. Thermally grown oxide (TGO) thicknesses were controlled at different pre-oxidation times of 10, 20 and 30 h at 1050 °C in the argon atmosphere, the highest TGO thickness being found for 30 h pre-oxidized samples. The percentage elastic recovery of pre-oxidized samples increased (45, 48, and 50%) with an increasing pre-oxidation time at 1050 °C. The isothermal oxidation test was performed on pre-oxidized samples at 1100 °C for 15 h in air. The parabolic oxidation rate constant decreased from 6.08 × 10? 5 to 3.90 × 10? 5 mg2 cm? 4 s? 1 (from 10 to 20 h) and then increased up to 4.55 × 10? 5 mg2 cm? 4 s? 1 for 30 h pre-oxidized SSA samples at 1100 °C. SSA based TBCs showed 65% lower weight gain as compared to conventional YSZ TBCs after oxidation at 1100 °C in air. Cross-sectional SEM results revealed that the threshold TGO thickness of SSA TBCs is about 5.3 to 5.8 ?m. Failure of SSA TBCs was observed at the interface of TGO and ceramic top coat due to the formation of SmAlO3 along with spinel oxides. © 2017