Browsing by Author "Yogesha, S."
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Item Corrosion resistant Zn-Co alloy coatings deposited using saw-tooth current pulse(2011) Yogesha, S.; Chitharanjan, Hegde, A.Micro/nanostructured multilayer coatings of Zn-Co alloy were developed periodically on mild steel from acid chloride bath. Composition modulated multilayer alloy (CMMA) coatings, having gradual change in composition (in each layer) were developed galvanostatically using saw-tooth pulses through single bath technique (SBT). CMMA coatings were developed under different conditions of cyclic cathode current densities (CCCDs) and number of layers, and their corrosion resistances were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) method. Optimal configuration, represented as (Zn-Co)2 0/4.0/300 was found to exhibit ? 89 times better corrosion resistance compared to monolithic (Zn- Co)3 0 alloy deposited for same time, from same bath. The better corrosion resistance of CMMA coatings was attributed to changed interfacial dielectric properties, evidenced by dielectric spectroscopy. Improved corrosion resistance was attributed to formation of n-type semiconductor film at the interface, supported by the Mott-Schottky plot. Further, the formation of multilayer and corrosion mechanism was analysed using scanning electron microscopy (SEM). Indian Academy of Sciences.Item Corrosion resistant Zn-Co alloy coatings deposited using saw-tooth current pulse(2011) Yogesha, S.; Hegde, A.Micro/nanostructured multilayer coatings of Zn-Co alloy were developed periodically on mild steel from acid chloride bath. Composition modulated multilayer alloy (CMMA) coatings, having gradual change in composition (in each layer) were developed galvanostatically using saw-tooth pulses through single bath technique (SBT). CMMA coatings were developed under different conditions of cyclic cathode current densities (CCCDs) and number of layers, and their corrosion resistances were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) method. Optimal configuration, represented as (Zn-Co)2 0/4.0/300 was found to exhibit ? 89 times better corrosion resistance compared to monolithic (Zn- Co)3 0 alloy deposited for same time, from same bath. The better corrosion resistance of CMMA coatings was attributed to changed interfacial dielectric properties, evidenced by dielectric spectroscopy. Improved corrosion resistance was attributed to formation of n-type semiconductor film at the interface, supported by the Mott-Schottky plot. Further, the formation of multilayer and corrosion mechanism was analysed using scanning electron microscopy (SEM). © Indian Academy of Sciences.Item Development of nano-structured Zn-Ni multilayers and their corrosion behaviors(2011) Yogesha, S.; Bhat, R.S.; Venkatakrishna, K.; Pavithra, G.P.; Ullal, Y.; Hegde, A.C.Composition modulated multilayer alloy (CMMA) coatings of Zn-Ni was developed using single bath technique (SBT). CMMA coatings were developed galvanostatically using square current pulses. The cyclic cathode current densities (CCCDs) and number of layers were optimized for highest corrosion resistance. Experimental results showed that CMMA coating, developed at 2.0/5.0 A/dm2, having 300 layers is ?29 times higher corrosion resistant than monolithic alloy of same thickness. Tafel and impedance data revealed its good protection ability. The improved corrosion behavior exhibited by multilayers was explained using dielectric spectroscopy. The formation of multilayer and corrosion mechanism was analyzed using scanning electron microscopy (SEM). Copyright Taylor & Francis Group, LLC.Item Development of nano-structured Zn-Ni multilayers and their corrosion behaviors(2011) Yogesha, S.; Bhat, R.S.; Venkatakrishna, K.; Pavithra, G.P.; Ullal, Y.; Hegde, A.C.Composition modulated multilayer alloy (CMMA) coatings of Zn-Ni was developed using single bath technique (SBT). CMMA coatings were developed galvanostatically using square current pulses. The cyclic cathode current densities (CCCDs) and number of layers were optimized for highest corrosion resistance. Experimental results showed that CMMA coating, developed at 2.0/5.0 A/dm2, having 300 layers is ?29 times higher corrosion resistant than monolithic alloy of same thickness. Tafel and impedance data revealed its good protection ability. The improved corrosion behavior exhibited by multilayers was explained using dielectric spectroscopy. The formation of multilayer and corrosion mechanism was analyzed using scanning electron microscopy (SEM). Copyright © Taylor & Francis Group, LLC.Item Effect of current density on deposit characters of Zn-Co alloy and their corrosion behaviors(2011) Yogesha, S.; Udaya, Bhat, K.; Chitharanjan, Hegde, A.Electrodeposition of Zn-Co alloy onmild steel has been studied, using thiamine hydrochloride (THC) as an additive. The effect of current density on deposit characters, such as chemical composition, thickness, hardness, phase structure, and surface morphology has been investigated. The electrochemical corrosion study revealed that the coating with 1.69 wt. % Co, deposited at 3.0 A dm-2 exhibited the best corrosion stability. Scanning electron microscopy (SEM), energy depressive spectroscopy (EDX), and X-ray diffraction (XRD) analyses were used to study the surface morphology, chemical composition, and phase structure of the coatings. The results were discussed focusing the effect of THC on coating characters. Copyright Taylor & Francis Group, LLC.Item Effect of current density on deposit characters of Zn-Co alloy and their corrosion behaviors(2011) Yogesha, S.; Bhat, U.; Hegde, A.C.Electrodeposition of Zn-Co alloy onmild steel has been studied, using thiamine hydrochloride (THC) as an additive. The effect of current density on deposit characters, such as chemical composition, thickness, hardness, phase structure, and surface morphology has been investigated. The electrochemical corrosion study revealed that the coating with 1.69 wt. % Co, deposited at 3.0 A dm-2 exhibited the best corrosion stability. Scanning electron microscopy (SEM), energy depressive spectroscopy (EDX), and X-ray diffraction (XRD) analyses were used to study the surface morphology, chemical composition, and phase structure of the coatings. The results were discussed focusing the effect of THC on coating characters. Copyright © Taylor & Francis Group, LLC.Item Electrodeposition of high performance multilayer coatings of Zn-Co using triangular current pulses(2010) Yogesha, S.; Hegde, A.C.Compositionally modulated alloy (CMA) coatings of Zn-Co were electrodeposited on to mild steel from an acid chloride bath containing thiamine hydrochloride, as an additive. Electroplating was carried out galvanostatically from a single bath containing Zn2+ and Co2+ ions. Gradual change in composition in each layer was effected by triangular current pulses, cycling between two cathode current densities. Compositionally modulated alloy coatings were developed under different conditions of cyclic cathode current density and number of layers, and their corrosion resistances were evaluated by potentiodynamic polarisation and electrochemical impedance spectroscopy. The formation of multilayer and corrosion mechanism was analysed using scanning electron microscopy. The corrosion resistances of CMA and monolithic alloy coatings were compared with that of the base metal. Compositionally modulated alloy coating at optimal configuration, represented as (Zn-Co) 2 0/4 0/300, was found to exhibit ?80 times better corrosion resistance compared with monolithic (Zn-Co)3 0 alloy, deposited for the same length of time from the same bath. Improved corrosion resistance was attributed to the formation of n-type semiconductor film at the interface, supported by Mott-Schottky plots. Decrease in corrosion resistance at high degree of layering was found, and is due to lower relaxation time for redistribution of solutes in the diffusion double layer, during plating. 2010 Maney Publishing.Item Electrodeposition of high performance multilayer coatings of Zn-Co using triangular current pulses(2010) Yogesha, S.; Hegde, A.C.Compositionally modulated alloy (CMA) coatings of Zn-Co were electrodeposited on to mild steel from an acid chloride bath containing thiamine hydrochloride, as an additive. Electroplating was carried out galvanostatically from a single bath containing Zn2+ and Co2+ ions. Gradual change in composition in each layer was effected by triangular current pulses, cycling between two cathode current densities. Compositionally modulated alloy coatings were developed under different conditions of cyclic cathode current density and number of layers, and their corrosion resistances were evaluated by potentiodynamic polarisation and electrochemical impedance spectroscopy. The formation of multilayer and corrosion mechanism was analysed using scanning electron microscopy. The corrosion resistances of CMA and monolithic alloy coatings were compared with that of the base metal. Compositionally modulated alloy coating at optimal configuration, represented as (Zn-Co) 2•0/4•0/300, was found to exhibit ?80 times better corrosion resistance compared with monolithic (Zn-Co)3•0 alloy, deposited for the same length of time from the same bath. Improved corrosion resistance was attributed to the formation of n-type semiconductor film at the interface, supported by Mott-Schottky plots. Decrease in corrosion resistance at high degree of layering was found, and is due to lower relaxation time for redistribution of solutes in the diffusion double layer, during plating. © 2010 Maney Publishing.Item Optimization of bright zinc-nickel alloy bath for better corrosion resistance(2010) Yogesha, S.; Hegde, A.C.Optimization of an acid chloride bath for electrodeposition of smooth Zn-Ni alloy on to mild steel was studied using thiamine hydrochloride (THC) as brightener. The influence of deposition current density, temperature, composition, and corrosion properties of Zn-Ni alloy coatings was investigated. The effect of bath composition and operating parameters on deposits characters like composition, micro-hardness, thickness and adhesions were tested. Under no conditions of current density employed in the present study, the anomalous type of co-deposition has changed to normal type. Electrolytically deposited Zn-Ni alloys were characterized by electrochemical AC and DC techniques. The experimental results revealed that coatings having ? 3.16 wt. % Ni at 3.0 A/dm2 was the most corrosion resistant. The better corrosion resistance at optimal current density was attributed to the formation of n-type semiconductor film at the interface using Mott-Schottky (M-S) analysis. The effect of THC on plating process was investigated through cyclic voltammetry techniques. X-ray diffraction (XRD) studies of the coatings showed the presence of ?-Phase with composition of Ni5Zn21, responsible for it extended orrosion resistance. The change in the surface morphology of the coatings, with current density was analyzed using scanning electron microscopy (SEM). 2010 Indian Institute of Metals.Item Optimization of bright zinc-nickel alloy bath for better corrosion resistance(2010) Yogesha, S.; Hegde, A.C.Optimization of an acid chloride bath for electrodeposition of smooth Zn-Ni alloy on to mild steel was studied using thiamine hydrochloride (THC) as brightener. The influence of deposition current density, temperature, composition, and corrosion properties of Zn-Ni alloy coatings was investigated. The effect of bath composition and operating parameters on deposits characters like composition, micro-hardness, thickness and adhesions were tested. Under no conditions of current density employed in the present study, the anomalous type of co-deposition has changed to normal type. Electrolytically deposited Zn-Ni alloys were characterized by electrochemical AC and DC techniques. The experimental results revealed that coatings having ? 3.16 wt. % Ni at 3.0 A/dm2 was the most corrosion resistant. The better corrosion resistance at optimal current density was attributed to the formation of n-type semiconductor film at the interface using Mott-Schottky (M-S) analysis. The effect of THC on plating process was investigated through cyclic voltammetry techniques. X-ray diffraction (XRD) studies of the coatings showed the presence of ?-Phase with composition of Ni5Zn21, responsible for it extended orrosion resistance. The change in the surface morphology of the coatings, with current density was analyzed using scanning electron microscopy (SEM). © 2010 Indian Institute of Metals.Item Optimization of deposition conditions for development of high corrosion resistant Zn-Fe multilayer coatings(2011) Yogesha, S.; Chitharanjan, Hegde, A.Composition modulated multilayer alloy (CMMA) coating of Zn-Fe was developed galvanostatically on mild steel through single bath technique (SBT), using thiamine hydrochloride as additive. Electrodeposits with different coating matrices were developed, using square current pulses. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods were used to assess the corrosion performance of the coatings. The cyclic cathode current densities (CCCDs) and number of layers were optimized, for highest corrosion resistance. Experimental results showed that CMMA Zn-Fe coating, developed at 2.0-4.0 A/dm2, having 300 layers is ?30 times higher corrosion resistant than corresponding monolithic alloy of same thickness. The corrosion resistance increased with number of layers up to a certain number of layers; and then decreased. The better corrosion resistance was attributed to the dielectric barrier at the interface, evidenced by dielectric spectroscopy. The formation of multilayer and corrosion mechanism was analyzed using scanning electron microscopy (SEM). 2011 Elsevier B.V. All rights reserved.Item Optimization of deposition conditions for development of high corrosion resistant Zn-Fe multilayer coatings(2011) Yogesha, S.; Hegde, A.C.Composition modulated multilayer alloy (CMMA) coating of Zn-Fe was developed galvanostatically on mild steel through single bath technique (SBT), using thiamine hydrochloride as additive. Electrodeposits with different coating matrices were developed, using square current pulses. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods were used to assess the corrosion performance of the coatings. The cyclic cathode current densities (CCCDs) and number of layers were optimized, for highest corrosion resistance. Experimental results showed that CMMA Zn-Fe coating, developed at 2.0-4.0 A/dm2, having 300 layers is ?30 times higher corrosion resistant than corresponding monolithic alloy of same thickness. The corrosion resistance increased with number of layers up to a certain number of layers; and then decreased. The better corrosion resistance was attributed to the dielectric barrier at the interface, evidenced by dielectric spectroscopy. The formation of multilayer and corrosion mechanism was analyzed using scanning electron microscopy (SEM). © 2011 Elsevier B.V. All rights reserved.Item Surface modification by multilayered Zn-Co alloy coatings(2012) Yogesha, S.; Udupa, K.R.; Hegde, A.C.Nanostructured multilayer alloy or composition modulated multilayer alloy coatings of Zn-Co have been developed, and their corrosion behaviours were studied by potentiodynamic polarization and electrochemical impedance spectroscopy methods. The coatings were developed galvanostatically using square, triangular and sawtooth current pulses through single bath technique. The cyclic cathode current density and the numbers of layers have been optimised for peak performance of the coatings against corrosion. Under optimal conditions, the coatings developed using square, triangular and sawtooth current pulses were found to be respectively y100, 80 and 90 times more corrosion resistant than monolithic alloy of same thickness. The better corrosion resistances of the composition modulated multilayer alloy coatings were attributed to the dielectric barrier at the interface, as evidenced by dielectric spectroscopy. Surface morphology, multilayer formation and surface after corrosion tests were examined by scanning electron microscopy. 2012 Institute of Materials, Minerals and Mining.Item Surface modification by multilayered Zn-Co alloy coatings(2012) Yogesha, S.; Udupa, K.R.; Hegde, A.Nanostructured multilayer alloy or composition modulated multilayer alloy coatings of Zn-Co have been developed, and their corrosion behaviours were studied by potentiodynamic polarization and electrochemical impedance spectroscopy methods. The coatings were developed galvanostatically using square, triangular and sawtooth current pulses through single bath technique. The cyclic cathode current density and the numbers of layers have been optimised for peak performance of the coatings against corrosion. Under optimal conditions, the coatings developed using square, triangular and sawtooth current pulses were found to be respectively y100, 80 and 90 times more corrosion resistant than monolithic alloy of same thickness. The better corrosion resistances of the composition modulated multilayer alloy coatings were attributed to the dielectric barrier at the interface, as evidenced by dielectric spectroscopy. Surface morphology, multilayer formation and surface after corrosion tests were examined by scanning electron microscopy. © 2012 Institute of Materials, Minerals and Mining.
