Browsing by Author "Veeresh Nayak, C."

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Evaluation of mechanical properties for nickel based steel produced by metal injection moulding and sintered through conventional and microwave method
(Italian Association of Chemical Engineering - AIDIC aidic@aidic.it, 2018) Veeresh Nayak, C.; Ramesh, M.R.; Desai, V.; Kumar Samanta, S.K.
Metal injection moulding is a near net shape manufacturing technique. It developed from traditional plastic injection moulding and powder metallurgy process. The process involved mixing of metal powder and binder, injection moulding, debinding and sintering of moulded samples. Microwave process indicated critical consideration towards exceptional highlights, regards to, heating and sintering the various grouping of metals with the huge preferred perspective, control rate, and similarity, low ecological dangers. The samples consist of SS316L+WC-CrC-Ni metal powder and binders, low-density polyethylene (LDPE), paraffin wax (PW), stearic acid (SA) and polyethylene glycol (PEG 600). In the present study, the injection moulded green parts are exposed to high-intensity microwave fields operates at a frequency of 2.45 GHz. for sintering of MIM samples. The whole process time of the microwave-assisted sintering was remarkably less than conventional sintering. The sintering of SS316L+WC-CrC-Ni compact showed better results than those produced by sintering with conventional heating. The current study evaluates the effect of the conventional and microwave sintering on mechanical properties. © © 2018, AIDIC Servizi S.r.l.
Fabrication of stainless steel based composite by metal injection moulding
(Elsevier Ltd, 2018) Veeresh Nayak, C.; Ramesh, M.R.; Desai, V.; Kumar Samanta, S.K.
Metal injection moulding (MIM) is large scale manufacturing method, for creation of complex shapes and miniature parts by a combination of plastic injection moulding with the flexibility in sintering of metal particulates. In current investigation binder comprised of paraffin wax, polyethylene glycol, stearic acid and low-density polyethylene are developed for moulding of composite powders of SS316L+WC-CrC-Ni, and sintered at 1200Â°C under hydrogen purged atmosphere. Composites are characterised with respect to rheological, thermal properties and microstructure by scanning electron microscopy, microhardness and density. Properties of sintering temperature and heating rate on the above properties have been evaluated to obtain a defect-free composite. Â© 2017 Elsevier Ltd.
Microstructure and hardness of friction stir welded aluminium-copper matrix-based composite reinforced with 10 wt-% SiCp
(Maney Publishing, 2014) Shettigar, A.; Veeresh Nayak, C.; Herbert, M.A.; Rao, S.S.
In the present work, an attempt has been made to join aluminium-copper matrix-based composite reinforced with 10 wt-% SiCp, by the friction stir welding technique, at different combinations of tool rotational speed (710, 1000 and 1400 rev mm1) and welding speed (50, 63 and 80 mm min1) using square profiled friction stir welding tool. Welding parameters play a predominant role in improving the mechanical strength by minimising the defects. A good number of defect free joints were obtained at various combinations of rotational speed and welding speed. It has been observed that, rotational speed and welding speed have strong influence on microstructure, Vickers hardness and quality of welds. © W. S. Maney &Son Ltd 2014.
Sintering metal injection molding parts of tungsten-based steel using microwave and conventional heating methods
(SAGE Publications Ltd info@sagepub.co.uk, 2019) Veeresh Nayak, C.; Ramesh, M.R.; Desai, V.; Kumar Samanta, S.K.
In recent years, the near net shape metal injection molding process combines desirable features of plastic injection molding and powder metallurgy processes to gain high strength-to-weight ratio for manufacturing complex-shaped parts. The metal injection molding process consists of mixing, molding, debinding, and sintering. Microwave processing has attracted much attention in global research because of its unique features such as its ability to heat and sinter a wide variety of metals and its significant advantages in energy efficiency, processing speed, and compatibility. Also, it presents few environmental risks and can produce refined microstructures. The injected samples to be sintered are composed of fine tool steel metal powder and binders, stearic acid, paraffin wax, low-density polyethylene, and polyethylene glycol (600). In recent years, microwave-assisted post-treatment is considered a novel method for processing green parts. In this work, the green parts are subjected to high-intensity microwave fields which operate at a frequency of 2.45 GHz. Metal injection molding compacts were sintered using multi-mode microwave radiation. The sintering of a metal injection molding compact by microwaves has hardly been reported. The metal injection molding compact showed better results than those produced by sintering with conventional heating. This study evaluates the effect of conventional sintering and microwave sintering on mechanical properties. By optimizing the sintering process, increased sintered hardness, a more homogeneous microstructure, and greater shrinkage were obtained using microwave-assisted sintering. © IMechE 2018.