Browsing by Author "Ullal, Y."

Now showing 1 - 9 of 9

Corrosion protection of electrodeposited multilayer nanocomposite Zn-Ni-SiO2 coatings
(2013) Ullal, Y.; Hegde, A.C.
Multilayer nanocomposite coatings of Zn-Ni-SiO2 were deposited galvanostatically on mild steel (MS) from Zn-Ni bath, having Zn+2 and Ni+2 ions and uniformly dispersed nano-SiO2 particles. The corrosion characteristics and properties of multilayered nanocomposite (MNC) coatings were evaluated by electrochemical polarization and impedance methods. Such deposition conditions as, bath composition, cyclic cathode current densities (CCCD's) and number of layers were optimized for peak performance of coatings against corrosion. A significant improvement in the corrosion performance of MNC coatings was observed when a coating was changed from a monolayer to multilayer type. Corrosion rate (CR) of MNC coating decreased progressively with number of layers up to an optimal level, and then started increasing. The increase of CR at a higher degree of layering is attributed to diffusion of layers due to a very short deposition time, failing to give the enhanced corrosion protection. The formation of layers, inclusion of silica particle in MNC coating matrix were confirmed by SEM and XRD study. At optimal current densities, i.e. at 3.0-5.0 A/cm2, the Zn-Ni-SiO2 coating having 300 layers, represented as (Zn-Ni-SiO2)30/5.0/300 is found to be about 107 times more corrosion resistant than a monolayer Zn-Ni-SiO2 coating, developed from the same bath for the same time. The reasons responsible for the extended corrosion protection of MNC Zn-Ni-SiO2 coatings, compared to corresponding monolayer Zn-Ni and (Zn-Ni-SiO2) coatings were analyzed, and results were discussed. © 2013 Allerton Press, Inc.
Development of multilayered nanocomposite Zn-Ni-Sio2 coatings for better corrosion protection
(2012) Ullal, Y.; Hegde, A.
Multilayer nanocomposite coatings of Zn-Ni-SiO2 was deposited galvanostatically on mild steel (MS) from Zn-Ni bath, having Zn+2 and Ni+2 ions and uniformly dispersed nano-SiO2 particles. The corrosion performances of multilayered nanocomposite (MNC) coatings were evaluated by electrochemical polarization and impedance methods. The deposition conditions such as, bath composition, cyclic cathode current densities (CCCD's) and number of layers were optimized for peak performance of coatings against corrosion. A significant improvement in the corrosion performance of MNC coatings was observed when coating is changed from monolayer to multilayer type. Corrosion rate (CR) of MNC coating decreased progressively with number of layers up to an optimal level, and then started increasing. The increase of CR at higher degree of layering is attributed to diffusion of layers due to very short deposition time, failing to give the enhanced corrosion protection. The formation of layers, inclusion of silicate particle in MNC coating matrix were confirmed by SEM and XRD study. At optimal current densities, i.e. at 3.0-5.0 A/cm2, the Zn-Ni-SiO2 coating having 300 layers, represented as (Zn-Ni-SiO2)3.0/5.0/300 is found to be about 107 times more corrosion resistant than monolayer Zn-Ni-SiO2 coating, developed from same bath for same time. The reasons responsible for extended corrosion protection of MNC Zn-Ni-SiO2 coatings, compared to corresponding monolayer Zn-Ni and (Zn-Ni-SiO2) coatings were analyzed, and results were discussed. © 2012 Penerbit UTM Press. All rights reserved.
Development of nano-structured Zn-Ni multilayers and their corrosion behaviors
(2011) Yogesha, S.; Bhat, R.S.; Venkatakrishna, K.; Pavithra, G.P.; Ullal, Y.; Hegde, A.C.
Composition modulated multilayer alloy (CMMA) coatings of Zn-Ni was developed using single bath technique (SBT). CMMA coatings were developed galvanostatically using square current pulses. The cyclic cathode current densities (CCCDs) and number of layers were optimized for highest corrosion resistance. Experimental results showed that CMMA coating, developed at 2.0/5.0 A/dm2, having 300 layers is ?29 times higher corrosion resistant than monolithic alloy of same thickness. Tafel and impedance data revealed its good protection ability. The improved corrosion behavior exhibited by multilayers was explained using dielectric spectroscopy. The formation of multilayer and corrosion mechanism was analyzed using scanning electron microscopy (SEM). Copyright © Taylor & Francis Group, LLC.
Electrodeposition and electro-catalytic study of nanocrystalline Ni-Fe alloy
(Elsevier Ltd, 2014) Ullal, Y.; Hegde, A.C.
This paper presents the electrodeposition protocol for development of a stable, inexpensive and efficient electrode material for water splitting reaction. Nanocrystalline Ni-Fe alloy coatings were deposited on copper electrode from acidic bath, at different cathode current densities (c.d). Coatings were tested for their electro-catalytic behaviours, namely for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in 6 M KOH by cyclic voltammetry and chrono-potentiometry techniques. Experimental results demonstrated that these coatings can be used as potential material for water electrolysis. The corrosion stability of these coatings has also been tested in their working conditions (6 M KOH) by DC polarization method. The deposition conditions of Ni-Fe alloy were optimized for peak performance for both electro-catalytic reactions and corrosion stability. Ni-Fe alloy coatings deposited towards low and high c.d limits were found to be the better materials for OER and HER, respectively from same electrolytic solution. Further, Ni-Fe coating deposited at 6.0 Ad m-2 was found to be the most corrosion resistant. The structure-property relationship of electrodeposited coatings has been discussed by exploring PXRD, EDX and FESEM study. © 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
Electrofabrication of multilayer Fe-Ni alloy coatings for better corrosion protection
(Springer Verlag service@springer.de, 2014) Ullal, Y.; Hegde, A.C.
Electrofabrication of multilayer Fe-Ni alloy coatings were accomplished successfully on mild steel and their corrosion behaviors were studied. Multilayer comprised of alternatively formed 'nano-size' layers of Fe-Ni alloy of different composition have been produced from a single bath having Fe 2+and Ni2+ ions using modulated (i.e. periodic pulse control) current density (cd). The deposition conditions were optimized for both composition and thickness of individual layers for best performance of the coatings against corrosion. The deposits were analyzed using scanning electron microscopy (SEM), powder X-ray diffraction (PXRD), Hardness Tester, electrochemical AC and DC methods respectively. The multi layered deposits showed better corrosion resistances compared to the monolayer Fe-Ni (CR = 3.77 mm year-1) coating deposited using DC from the same bath; the maximum corrosion resistance being shown by the coating having 300 layers, deposited at cyclic cathodic current densities of 2.0 and 4.0 A dm-2 (CR = 0.03 mm year-1). Drastic improvement in the corrosion performance of multilayer coatings were explained in the light of changed kinetics of mass transfer at cathode and increased surface area due to modulation and layering. © 2014 Springer-Verlag Berlin Heidelberg.
Multilayer Zn-Ni-Al2O3 coatings for corrosion protection
(2014) Ullal, Y.; Hegde, A.C.
The paper reports the development of composite coatings of Zn-Ni-Al2O3 by composition modulated multilayer (CMM) technique using m-aminophenol and gelatin as additives. The bath constituents and deposition parameters were optimised by conventional method. The role of gelatin and m-aminophenol in the bath was analysed by cyclic voltammetry (CV) study. Corrosion performance of the monolayer coatings was enhanced further by multilayer technique. The modulation in composition was effected by pulsing the DC in square-wave patterns. The coatings configurations were optimised for peak performance of the coatings against corrosion. It was found that corrosion resistance of CMM coatings increased with number of layers up to certain optimal numbers, and then decreased. Incorporation of Al2O3 particles into metal matrix was confirmed by EDAX. Formation of layered coating and their phase structures were analysed by scanning electron microscopy (SEM) and X-ray diffraction (XRD) study. Reasons responsible for better corrosion resistance of CMM composite coatings are analysed and results are discussed. Copyright � 2014 Inderscience Enterprises Ltd.
Multilayer Zn-Ni-Al2O3 coatings for corrosion protection
(Inderscience Publishers, 2014) Ullal, Y.; Hegde, A.C.
The paper reports the development of composite coatings of Zn-Ni-Al2O3 by composition modulated multilayer (CMM) technique using m-aminophenol and gelatin as additives. The bath constituents and deposition parameters were optimised by conventional method. The role of gelatin and m-aminophenol in the bath was analysed by cyclic voltammetry (CV) study. Corrosion performance of the monolayer coatings was enhanced further by multilayer technique. The modulation in composition was effected by pulsing the DC in square-wave patterns. The coatings configurations were optimised for peak performance of the coatings against corrosion. It was found that corrosion resistance of CMM coatings increased with number of layers up to certain optimal numbers, and then decreased. Incorporation of Al2O3 particles into metal matrix was confirmed by EDAX. Formation of layered coating and their phase structures were analysed by scanning electron microscopy (SEM) and X-ray diffraction (XRD) study. Reasons responsible for better corrosion resistance of CMM composite coatings are analysed and results are discussed. Copyright Â© 2014 Inderscience Enterprises Ltd.
Novel Co-Ni-graphene composite electrodes for hydrogen production
(Royal Society of Chemistry, 2015) Subramanya, B.; Ullal, Y.; Shenoy, S.U.; Bhat, D.; Hegde, A.C.
Active, stable and cost-effective electrocatalysts are key to water splitting for hydrogen production through electrolysis. Herein, we report the facile preparation of highly porous Co-Ni-graphene (Co-Ni-G) composite electrodes by electrodeposition for electrocatalytic applications. The incorporation of graphene into the Co-Ni matrix enhances the catalyst's activity for the hydrogen evolution reaction (HER) in an alkaline solution. The best coating exhibits a maximum current density of -850 mA cm-2 at -1.6 V, which is approximately 4 times better than that of the binary Co-Ni alloy indicating higher activity for hydrogen production. The addition of graphene to an electrolyte bath results in a porous encapsulated bundle of alloy nano-particles within the graphene network which effectively increases the electrochemically active surface area. As indicated by XPS analysis results, on addition of graphene the Co(0) and Ni(0) content in the deposit increases and as a result both cobalt/cobalt oxide and nickel/nickel oxide sites are evenly distributed on the Co-Ni-G electrode surface which is responsible for increased HER activity. The Tafel slope analysis showed that the HER follows a Volmer-Tafel mechanism. The structure-property relationship of the Co-Ni-G composite coating has been discussed by interpreting field emission scanning electron microscopy (FESEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) analysis results. © The Royal Society of Chemistry 2015.
Novel Fe-Ni-Graphene composite electrode for hydrogen production
(Elsevier Ltd, 2015) Badrayyana, S.; Bhat, D.K.; Shenoy, U.S.; Ullal, Y.; Hegde, A.
We have developed a novel, efficient and economical composite electrode for hydrogen production. The electrode has been formed by embedding graphene in the Fe-Ni matrix via room temperature electrodeposition. The obtained active coatings have been tested for their efficiency and performance as electrode surfaces for hydrogen evolution reaction (HER) in 6 M KOH by cyclic voltammetry and chronopotentiometry techniques. The coating obtained at 60 mA cm-2 exhibited approximately 3 times higher activity for hydrogen production than that of binary Fe-Ni alloy. Addition of graphene to electrolyte bath resulted in porous 3D projections of nano-sized spheres of Fe-Ni on the surface of graphene, which effectively increased the electrochemically active surface area. XPS analysis results showed the equal distribution of both Ni metal and NiO active sites on the composite. The addition of graphene favoured the deposition of metallic nickel, which accelerated the rate determining proton discharge reaction. All these factors remarkably enhanced the HER activity of Fe-Ni-Graphene (Fe-Ni-G) composite electrode. The Tafel slope analysis showed that the HER follows Volmer-Tafel mechanism. The structure-property relationship of Fe-Ni-G coating has been discussed by interpreting field emission scanning electron microscopy (FESEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) analysis results. © 2015 Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.