Browsing by Author "Kudva, S.A."

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Combined effect of multidirectional forging and heat treatment on erosion and corrosion behaviour of the Mg-Zn-Mn alloys
(Korean Society of Mechanical Engineers, 2024) Anne, G.; Hegde, A.; Kudva, S.A.; Sharma, P.; Kumar, P.; Matapati, M.; Ramesh, S.; Sharma, S.S.
Multidirectional forging (MDF) was successfully applied to the Mg-4Zn-1Mn alloy for five passes at 300 °C. The grain size of 5 pass MDF processed samples reached 18 ± 3 µm from 256 ± 6 µm, and ?-Mg, MgZn2 and MnZn13 peaks were observed. Further MDF processed samples were solution treated (ST) at 300 °C for 2 h and quenched in SAE 20W40 oil and followed by artificial ageing (A) at 170 °C for four different timings including 1.5 h, 2 h, 2.5 h and 3.5 h respectively. The peak hardness of 219 Hv (5 pass MDF + H sample) was found in 2h artificial ageing which is 3.1 times higher compared to counterpart homogenised samples. Improvement of mechanical properties was attributed to smaller grain size and precipitation strengthening as well as distribution of the secondary phases. The combined effect of MDF and heat treatment was analysed using solid particle erosion tests at 30° and 90° impact angles using alumina. It was observed that higher impact angle (90°) had more erosion rate in all conditions and 5 pass MDF + H samples exhibited better erosion (0.0001 mg/g) due to higher hardness. On the other hand, polarisation and electrochemical impedance spectroscopy measurements were used to assess the alloys’ corrosion behaviour. The 3 pass MDF + H sample was found to have a corrosion rate of 0.0235 mm/y, which is two times lower than the counterpart 3 pass MDF processed samples and sixteen times lower than the homogenised sample (0.3838 mm/y). This was primarily due to the secondary phases’ better distribution and smaller grain size. © The Korean Society of Mechanical Engineers and Springer-Verlag GmbH Germany, part of Springer Nature 2024.
Enhancing surface characteristics of Mg-Zn-Sr alloy through cryo-ball burnishing; modeling and experimentation
(Korean Society of Mechanical Engineers, 2024) Kudva, S.A.; Anne, G.; Ramesh, S.; Sharma, P.; Jagadeesh, C.; Ritti, L.; Naik, G.M.; Divya Deepak, G.D.
In this investigation, the impact of the cryo-ball burnishing process on both the mechanical and corrosion properties of the Mg-4Zn-1Sr alloy was systematically explored. To better understand the plastic deformation occurring in Mg-4Zn-1Sr during cryo-burnishing, a finite element analysis (FEA) model was developed. The microstructure of cryo-ball burnished samples underwent characterization through scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffractometry (XRD), and surface properties were assessed using atomic force microscopy (AFM). Additionally, electrochemical impedance spectroscopy and potentiodynamic polarization tests were conducted in a simulated body fluid using an electrochemical workstation. Experimental findings revealed significant grain refinement and the presence of residual dislocations during the cryo-burnishing process, as evident in TEM analysis. XRD analysis indicated the presence of Mg, Mg17Sr2 and SrZn2 phases, with observable peak broadening in the cryo-burnished samples, attributed to structural refinement and lattice strain incorporation. Microhardness values increased with greater depth of press, with the DFN 1071 sample displaying a hardness of 80 ± 4 Hv (Ra = 1.853 µm), marking a 54 % improvement compared to the homogenized sample. The enhanced corrosion resistance of the Mg-4Zn-1Sr alloy due to cryo-burnishing is attributed to the combined effects of grain refinement, residual dislocations, and intermetallic phases. © The Korean Society of Mechanical Engineers and Springer-Verlag GmbH Germany, part of Springer Nature 2024.
High-pressure torsion of biodegradable Mg?Zn?Mn alloy and investigate mechanical and corrosion behaviour
(Nature Research, 2025) Kumar, P.; Anne, G.; Ramesh, S.; Kudva, S.A.; Ramesh, M.R.; Doddamani, M.; Prabhu, A.; Sahu, S.
Considering their biodegradability in physiological environments and similar elastic modulus to natural bone, magnesium alloys have generated a lot of interest as biodegradable implant materials. Their poor corrosion resistance is primarily a result of the inhomogeneous distribution of their second phase, which limits their clinical application. High pressure torsion (HPT) one of the severe plastic deformation techniques which provides an opportunity to process materials with low formability such as magnesium at room temperature. The present study HPT is conducted for Mg-Zn-Mn alloy up to ten revolutions at room temperature. Optical, scanning, and transmission electron microscopes were used to examine the microstructures of base material (BM) and ten revolution HPT samples. Significant microhardness improvement was observed in HPT N10 samples (222 Hv) as compared to BM samples (68 Hv). It was determined that the improvement in microhardness was primarily due to dislocation strengthening, fine grain strengthening, and second phase strengthening. Potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) were used in a simulated body fluid (SBF) solution to assess the corrosion behaviour. When compared to the BM sample (0.0243 mm/y), the corrosion resistance of the HPT N10 sample (0.0012 mm/y) increased significantly. This was mostly due to the smaller grain size and uniform dispersion of the secondary phases, which result in a uniform corrosion. Further, obtained data from the cytotoxicity assay carried out using the MTT method indicated the compatibility of the Mg-Zn-Mn alloy on MG-63 osteoblast-like cells, further substantiating its safety on the bone cells. © The Author(s) 2025.